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Linde H25D, H25T, H30D, H30T, H35D, H35T IC Forklift Service Manual

442 pages · Publication 393-804-2401

$69.87
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Models
H25D, H25T, H30D, H30T, H35D, H35T IC
Manual type
Service Manual
Pages
442
Publication
393-804-2401
Condition
Brand new
Linde H25D, H25T, H30D, H30T, H35D, H35T IC Forklift Service Manual, publication 393-804-2401

What's inside

From the manual's own table of contents: 100 sections, 198 entries. See sample pages (PDF, 513 KB)

General15 topics
  • Foreword
    • The truck
    • Diagnostics
    • LTC basic structure
    • LPG engine
    • Description of the drive
    • Engine block
    • Cooling
    • Engine electrics
    • LPG system
    • Safety guidelines for LPG (extract)
    • Basic rules when working with LPG
    • Sealing plastic pipe unions
    • Functions
    • LPG system with lambda control system
Locations - overview
Leakage test on LPG system
LPG tank
Level display with single replacement cylinders(special equipment)
Removing and installing the level display and 80% filling stop valve
Bleeding the LPG tank
BEU diesel engine
Description of the drive
Sensors
Glow plug system
Fuel supply33 topics
  • Engine block
    • Checking hydraulic bucket tappets
    • Camshaft - removal and installation
    • Vacuum pump
    • Air volumeter 0B6
    • Solenoid valve for charge pressure limitation 0Y4
    • Turbocharging system exhaust turbocharger
    • Exhaust gas recirculation - removal and installation
    • Exhaust gas recirculation - check
    • Cooling
    • Coolant −draining and filling
    • Coolant thermostat - removal and installation
    • Water pump - removal and installation
    • Coolant pump −Checking for wear
    • Engine electrics
    • Three-phase alternator
    • Replacing the engine control unit / immobilizer
    • Self-diagnostics
    • Self-test - introduction
    • Self-diagnostics −troubleshooting
    • Standardised measured value blocks
    • Measured value block 01 −evaluation
    • Measured value block 03 −evaluation
    • Measured value block 04 −evaluation
    • Measured value block 05 −evaluation
    • Measured value block 07 −evaluation
    • Measured value block 10 −evaluation
    • Measured value block 11 −evaluation
    • Measured value block 12 −evaluation
    • Measured value block 13 −evaluation
    • CBHA diesel engine (pump injection)
    • Description of the drive
    • CBHA technical data
Checking the coolant temperature sensor 0B1
Checking the engine speed sensor 0B2
Removing and installing the engine speed sensor 0B2
Actual speed sensor 1B1
Checking the hall-effect sensor 0B8
Checking the fuel temperature sensor 0B3
Checking suction pipe temperature sensor 0B4
Checking the suction pipe pressure sensor 0B4
Ceramic glow plugs 0R4
Rules for working on the direct fuel injection system
Checking the tandem pump delivery pressure
Removing and installing the tandem pump
Show all 101 sections
Pump injection unit −overview
Pump injection unit −Checking valves 0Y2
Removing and installing the pump injection unit
Changing the O-rings and thermal protection seal on the pump injection unit
Engine block
Cylinder block −overview
V-ribbed belt −removal and fitting
Removing and installing the free-wheel belt pulley
Toothed belt −removal and fitting, tensioning
Changing the crankshaft sealing ring on the toothed belt pulley side
Removing and installing the crankshaft sealing flange
Cylinder head −overview
Cylinder head cover −removal and installation
Removing and installing the cylinder head
Cylinder head −checking the compression pressure
Valve train −overview
Valve stem covers −removal and installation
Valves
Checking the camshaft for axial play
Removing and installing the camshaft sealing ring
Removing and installing the camshaft
Oil filter and oil cooler −overview
Removing and installing the oil sump
Suction pipe −overview
Checking the suction pipe flap switchover
Checking the switch valve for suction pipe flap 0Y11
Vacuum hoses −connection diagram
Air volumeter 0B6
Checking the charge pressure limitation solenoid valve 0Y4
Exhaust gas recirculation
Exhaust gas recirculation −overview33 topics
  • Checking exhaust gas recirculation
    • Checking the exhaust gas recirculation valve 0Y3
    • Checking the mechanical exhaust gas recirculation valve
    • Cooling
    • Checking the cooling system for leaks
    • Draining and filling coolant
    • Removing and installing the coolant thermostat
    • Removing and installing the coolant pump
    • Self-diagnostics
    • Self-diagnostics −introduction
    • Error code table
    • Standardised measured value blocks
    • Measured value block 01 −fuel injection quantity
    • Measured value block 03 −exhaust gas recirculation
    • Measured value block 04 −pump/nozzle unit activation
    • Measured value block 07 −temperatures
    • Measured value block 10 −air variables
    • Measured value block 11 −charge pressure control
    • Measured value block 12 −heating status
    • Measured value block 13 −idling smooth running control
    • Measured value block 18 −valve status of pump injection units
    • Measured value block 23 −BIP deviation (solenoid valve switching times)
    • Description
    • System overview
    • Drive unit
    • Start of delivery of the pump
    • Bypass valve
    • Output unit
    • Hydraulic fan drive
    • Hydraulic truck diagnostics
    • Overview and explanations about diagnostics
    • HPV 75 -02 pressures - tests
    • Hydrostatic travel drive - check
Wheel motor HMF 550 R −disassembly
Wheel motor HMF 550 R −checking the bearing, seals
Wheel motor HMF 550 R −sealing after inspection
Wheel motor HMF 550 R −exchanging the bearing
Chassis
Axle suspension
Driver’s seat
Driver’s seat controls
Service instructions
Steering system
Brake system
Brake release valve
Brake cables - adjustment
Checking the brake system
General
Electrostatic charging
CAN bus
Central electrical system
Linde Truck Control (LTC)
Indicator unit
Checks
Testing the LTC (vehicle and lift controller)
Testing the VW controller and immobiliser (WFS)
Checking wiring harness
Testing sensors
Testing the indicator unit13 topics
  • Working hydraulics
    • Pressure relief valve
    • Lift mast
    • Lift mast - identification
    • Installation of mast type 188
    • Setting the roller play
    • Lift cylinder - sealing
    • Setting the tilt angle sensor
    • Tilt cylinders
    • Hose reservoir −removal, exchanging hose, sealing, fitting
    • Hydraulic circuit diagrams
    • Hydraulic circuit diagram up to 09/2006
    • Traction, working and steering hydraulics
Wiring diagrams up to 08/2005
Wiring diagram (basic equipment for LPG engine), page 1
Circuit Diagram Standard Equipment LPG Engine, Sh. 2
Circuit Diagram Standard Equipment, LPG Engine, sheet 3
Wiring diagrams (LPG)
LPG basic equipment sheet 1
Basic equipment for LPG sheet 2
Basic equipment for LPG sheet 3
Wiring diagrams (diesel)
Basic equipment for diesel sheet 1
Basic equipment for diesel sheet 2
Basic equipment for diesel sheet 3
Basic equipment for diesel with pump injection engine - sheet 1
Basic equipment for diesel with pump injection engine - sheet 2
Basic equipment for diesel with pump injectionengine - sheet 3
Special equipment wiring diagrams1 topic
  • brake light, interior lighting
Special equipment sheet 2 −Windscreen wiper, seat heater, radio
Special equipment sheet 4 −Hazard warning system for reversing, higher lighting1 topic
  • vehicle deactivation, Forklift Data Management
Special equipment sheet 6 −Particulate filter, diesel filter water trap warning2 topics
  • and 6, coolant and engine oil level monitoring
  • exchangeable particulate filter, rear window heater, camera system
UPA sheet 7: speed limitation, switchable, switch-off delay

Inside this manual

Real pages from this service manual (442 pages). Open the sample pages (PDF, 512 KB)

Sample pages from the Linde H25D, H25T, H30D, H30T, H35D, H35T IC Forklift Service Manual: Specifications, Troubleshooting, Diagram, Color page, Color page, Foldout diagram (color)
  • Specifications, page 74: BEU diesel engine
  • Troubleshooting, page 146: BEU diesel engine
  • Diagram, page 404: Circuit diagrams
  • Color page: Hydraulic system
  • Color page: Hydraulic system
  • Foldout diagram (color): Circuit diagrams

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 442 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).