New Holland CR9040, CR9060, CR9070 Combine Service Manual
3,587 pages · Publication 87682452
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From the manual's own table of contents: 466 sections, 700 entries. See sample pages (PDF, 701 KB)
SECTION 00 - GENERAL INFORMATION
SECTION 10 - ENGINE
SECTION 14 - LIVE PTO
SECTION 21 - TRANSMISSION
SECTION 25 - FRONT MECHANICAL DRIVE
SECTION 29 - HYDROSTATIC SYSTEM
SECTION 33 - BRAKES AND CONTROLS
SECTION 35 - HYDRAULIC SYSTEMS
SECTION 41 - STEERING AXLE
SECTION 50 - CLIMATE CONTROL
SECTION 55 - ELECTRICAL SYSTEMS
SECTION 60 - PRODUCT FEEDING
SECTION 66 - THRESHING
SECTION 72 - DISCHARGE BEATER
SECTION 74 - CLEANING SYSTEMS
SECTION 80 - GRAIN STORAGE
SECTION 88 - ACCESSORIES
SECTION 90 - PLATFORM, CAB, BODYWORK, DECALS
Foreword
About Improvements
Part and Accessories
Precautionary Statements
Personal Safety
Machine Safety
Show all 466 sections
Information
Safety Precautions
Personal Considerations
Equipment Considerations
General Considerations
Operational Considerations
Health and Safety Precautions
Acids and Alkalis
Adhesives and Sealers
Antifreeze
Battery Acids
Brake and Clutch Linings and Pads
Brazing
Chemical Materials - General
Clutch Linings and Pads
Corrosion Protection Materials
Cutting
Dewaxing
Don’ts
Dusts
Electric Shock
Exhaust Fumes
Fiber Insulation
Fire
First Aid
Foams- Polyurethane
Fuels
Gas Cylinders
Gases
Gas Shielding Welding
Gas Welding
General Workshop Tools and Equipment
Glues
High-pressure Air, Lubrication and Oil Test Equipment
Legal Aspects
Lubricants and Greases
Noise Insulation Material
Paints
Paint Thinners
Pressurized Equipment
Resistance Welding
Sealers
Solder
Welding
Service Techniques
General
Hoses and Tubes
Product Identification
Base Unit
Engine
Straw Chopper (If Equipped)
Powered Rear Axle Wheel Motors (If Equipped)
Minimum Hardware Tightening Torques
Recommended Lubricants and Coolants (North America Only)
Removal
Installation
Overhaul
Cooling Fan Drive4 topics
- Disassembly
- Inspection
- Assembly
- Installation
Radiator Unit1 topic
- Removal
Rotary Screen
Rotary Screen Drive Shaft
Rotary Screen Seal1 topic
- Replacement
Rotary Screen Brush
Rotary Screen Brush Actuator
Special Torque
Labor Guide
Clutch Pack
Special Tool
Main Clutch Disassembly
Main Clutch Assembly
Unload Clutch Disassembly
Unload Clutch Assembly
Gearbox
Flexplate6 topics
- Component Repair -- Bearing and Race Removal/Installation
- Component Repair -- Clutch Cylinder Bushing Removal/Installation
- Clutch Installation
- Unloader Clutch Shimming Process
- Main Clutch Shimming Installation
- Clutch Temperature Sender Shim Installation
Specifications
Tightening Torques
Special Tools
Sectional/Exploded Views
Transmission Cover (Exploded View)
Gearbox Shafts (Sectional View)
Shifting Diagram (Sectional View)
Shifting Disc/Drive Gear (Sectional View)
Shifting Disc/Drive Gear (Exploded View)
Differential (Sectional View)
Differential (Exploded View)
Differential Shafts (Exploded View)
Drive Shaft/Cover (Exploded View)
Drive Shaft (Sectional View)
Drive Shaft (Exploded View)
Input Shaft And Bearing Caps (Exploded View)
Input Shaft (Sectional View)
Input Shaft (Exploded View)
Transmission
Differential
Drive Shaft
Input Shaft
General Specification -- Final Drive
Final Drive -- Torque
Final Drive -- Special tools
Overview
Final Drive -- Sectional View
Final Drive -- Exploded View
Final Drive Input Shaft -- Exploded View
Final Drive Input Shaft -- Overview
Final Drive Reducer, Satellite and Planetary -- Exploded View
Disassembly1 topic
- Distance Ring Combinations Table
Final Drive Input Shaft
Final Drive Output Shaft
Final Drive Reducer, Satellite and Planetary
Final Drive Wheel Stud
Half-Shaft
25 000 Specifications
Final Drive (Standard Seal) -- Sectional View
Final Drive (Mud Seal) -- Sectional View
Wheel Bolt
Final Drive
Hydrostatic Oil
Hydrostatic Pump (CR9040 and 9060 Machines w/HD 11/111 Final Drives)
Hydrostatic Pump (CR9040 and 9060 Machines w/Planetary Final Drives)
Hydrostatic Pump (CR9070 Machines)
Hydrostatic Drive Motor (CR9040 and 9060 Machines w/HD 11/111 Final Drives)
CR9070 Machines)
Oil Cooler Bypass Valve
Introduction
Oil Reservoir
Hydrostatic Pump
Hydrostatic Brake (Integrated)
Hydrostatic Drive Motor
Powered Rear Axle (PRA) (Optional)
Description of Operation
Neutral
Forward
Hydrostatic Drive Schematic
Hydrostatic Block Operation (Integrated Brake)
Reverse
Gear Changing
Temperature Control
Multi Function Valves4 topics
- Charge Check Valve 8a -- 9a
- Pressure Limiter 8b -- 9b
- High Pressure Relief Valve 8c -- 9c
- Bypass Valve 8d -- 9d
Servo Valve2 topics
- System in Neutral
- Servo Solenoid Valve 10a Energized
Hydrostatic Drive Motor Valves3 topics
- Shuttle Spool Valve
- Flushing Relief Valve
- Pressure Release Valve Circuit
Hydrostatic Pump and Drive Motor Identification Numbers2 topics
- Pump Characteristics
- Drive Motor Characteristics
29 000 Filling the Hydrostatic System and Start-up Procedure
Selector Valve
Flow Regulator (Optional)
Hydraulic System -- Overview
Hydraulic System -- Detailed View
Selector Valve -- Dynamic Description
Hydraulic Line -- Plumbing Schema PRA Hoses
Testing
Troubleshooting
Hydraulic System
Selector Valve -- Electrical
Two-Speed Valve -- Electrical
Repair
Control Valve1 topic
- Overhaul
Two-Speed Valve
29 000 Specifications
Main Hydrostatic System, Pressure Testing
Charge Pressure
Servo Pressure
High Pressure
29 212 Main Hydrostatic Pump
29 218 Shaft Seal Removal
29 218 Shaft Seal Installation
29 218 Shaft Removal
29 218 Shaft Installation
29 212 Charge Pump Removal
29 212 Charge Pump Installation1 topic
- Major Repairs
Electric Displacement Control (EDC) Valve
29 218 Multi-Function Valve1 topic
- Adjustment
29 218 Installation
Pump Charge Pressure Relief Valve
29 212 Drive Motor
29 218 Motor Charge Relief Valve -- Style 11 topic
- Check
Shuttle Spool Valve -- 100 cc/rev Motor
Motor Pressure Relief Valve -- 130 cc/rev Motor
Shuttle Spool Valve -- 130 cc/rev Motor
Pressure Release Valve Solenoid
Pressure Release Valve Spool
Brake Pads
Brake Cylinders
Bleeding the Brake System
Brake Caliper and Brake Disc
Parking Brake Caliper
Parking Brake Disc
Parking Brake Override1 topic
- Manual Override
Parking Brake Piston Travel and Adjustment
Parking Brake Pads
Bleeding the Hydraulic Parking Brake Caliper1 topic
- Parking Brake Caliper -- Cross Section View
High Pressure System
Low Pressure System
Low Pressure Circuit
High Pressure Circuit
Hydraulic Symbols5 topics
- High Pressure Circuit Diagram, Main
- High Pressure Circuit Diagram, Main (with Autoguidance Steering Valve)
- Main Frame Stack Valve
- Main Frame Stack Valve (with Autoguidance Steering Valve)
- Feeder Stack Valve
Component Locations
Component Descriptions
Low Pressure System Description
Schematic Diagrams3 topics
- Low Pressure System
- Low Pressure System with Positive Straw Discharge
- Model Year 2005 and Later
Component Location
Closed Center Load Sensing (CCLS) Variable Displacement Pump2 topics
- Principal of Pump Operation -- Fixed Vs. Variable Displacement
- Flow and Pressure Compensating Valves
Hydraulic Circuit Operation4 topics
- Low Pressure Standby
- High Pressure Circuit High Demand
- High Pressure Circuit Low Demand
- Controlling Maximum System Pressure
Main Stack
Feeder Valve Stack
Stack Valves
Priority Valve
Header Height Control Valve
Accumulator Valve
Function Control Valves
Rotor Variator/Feeder Variator/Reel Raise--lower
Unloading Auger Swing/Feeder Reverser Valve
Lateral Float Valve/Reel Fore--Aft Valve
Reel Drive Valve
Stone Trap Valve
Hydraulic Cleaning Fan Drive
Chaff Spreader Valve
Chaff Spreader/PSD Valve
Chopper Infeed Roll Motor Valve
Low Pressure Valve
Description and Operation
Specifications - Closed Center Systems
Main Hydraulic Pump
Low Pressure Pump
General Fault Finding
CCLS Pump Pressure and Flow Testing4 topics
- CCLS Pump Low Pressure Standby
- CCLS Pump High Pressure Standby
- CCLS Pump Load Sensing Circuit
- CCLS Pump Flow Test
Steering Testing3 topics
- Steering Test
- Steering Relief Valve Pressure Test
- Hydraulic Cleaning Fan Flow Test
Low Pressure System Testing5 topics
- Low Pressure System – Chaff Spreader Pressure Test
- Chaff Spreader/PSD Pressure Test
- Low Pressure System – Regulated Pressure Test
- Low Pressure System – Individual Circuit Testing
- Low Pressure System – Pump Flow Test
Main Stack Valve
Feeder Stack Valve
Low Pressure Valve Block
Introduction and General Information
Axle Types3 topics
- Axle Center Section
- Heavy Duty Adjustable Steering Axle (HDASA)
- Powered Rear Axle (PRA)
Center Section
Toe In Adjustment2 topics
- Tie Rod
- Steering Cylinders
Wheel Bearing1 topic
- Repacking
Hub and Kingpin Casting1 topic
- Hub and Kingpin -- Exploded View
Bushing Replacement12 topics
- Valve Retainer Tool
- Split Ring Assembly Hood
- Bushing Driver
- Bushing Driver Ring
- Assembly, Shaft Removal Tool
- Wheel Motor Bar
- Parts Specifications - Shaft Removal Tool and Rotational Torque Tool
- Rotational Torque Tool
- Bar, Rotational Torque Tool
- Radial Clip Installation Tool
- Setting Tool
- Tool Holder
Rear Axle1 topic
- Hydrostatic Motor - Exploded View
Bleeding the Rear Axle System
Hydrostatic Motor
A/C Cycle1 topic
- Air Conditioning Process
Climate Control1 topic
- Automatic Temperature Control (ATC)
Fault Codes2 topics
- Problem Solving Pressure Test Results and Temperature/Pressure Chart
- Air-conditioning Temperature/Pressure Chart
Heater Valve
Expansion Valve
Ventilation System Separator Fan
Ventilation System Blower Motor
Electrical Control Temperature Control Potentiometer
Electrical Control Blower Speed Potentiometer
Electrical Control Relay
Electronic HVAC Control -- Display Data Line
Electronic HVAC Control -- ATC Control Switch and Mode Control Switch
Electronic HVAC Control -- ATC Controller Power Supply
Sensing System High Pressure Switch
Sensing System Low Pressure Switch
Sensing System Outlet Temperature Sensor
Sensing System Cab Temperature Sensor
Sensing System Evaporator Temperature Sensor
Evacuating the Refrigerant
Pressure Test
Leakage Test
Charging
Recirculation Air Filter
Separator Filter
Circulation Fan
Separator Fan
Compressor
Clutch
Condenser
Cool Box Damper Actuator
Evaporator Core
Heater Core
Water Valve
Water Valve Actuator
High Pressure Switch
Low Pressure Switch
Receiver / Dryer
Thermal Expansion Valve
Introduction to Troubleshooting
Fault Codes and Fault Finding
The Digital Multi-Meter6 topics
- General Operation
- Measuring Voltage (Volts)
- Measuring Current (Amps)
- Measuring Resistance (Ohms)
- Continuity (Buzzer) Test
- Summary
Electrical Test Procedures
Electrical Test Procedure 1: Continuity Test -- Short to Ground
Short to Positive Supply Volts
Electrical Test Procedure 3: Resistance Test for Electrical Parts
Open Circuits
Circuit Components - Basic Description and Testing
Fuses
Switches
Flashers
Resistance Devices
Fluid Level Sender
Potentiometers
Potentiometer Adjustment
Electromagnetic Devices
Relays
Solenoids
Pwm Solenoid Valves
Sensors
Temperature Sensors
Pressure Sensor
Speed and Position Sensors
Electronic Modules (CCM’s)
CCM Power and Ground Supplies3 topics
- CCM1 Module
- CCM2 Module
- CCM3 Module
Combine Control Module (CCM) Removal and Installation6 topics
- CCM Identification
- Instructional Seat Removal
- Removal of CCM
- CCM Installation
- Software Installation
- Instructional Seat Installation
Wiring Harness Repairs
Temporary Wiring Harness Repair
Harness Wire Replacement
Cab Electrical Connectors X002 and X0033 topics
- Removal of Rear Speaker Panel
- Connector Locations
- Installation of Rear Speaker Panel
55 000 Description of Operation
Fault Archive Screen9 topics
- Active Alarms
- Active Errors
- Error History
- Service Setup Screen
- Display Setup Screen
- CAN Status Screen
- Settings Screen
- Inputs
- Outputs
55 000 Introduction7 topics
- Schematic Frames
- Power Distribution
- Machine Options
- Harnesses
- Wire Harness Designations
- Sensors
- Actuators
Harness Routing
Component Index, 2007 Production -- SN HAJ110001 and Above
Production -- SN HAJ110001 and Above
CAN Network
Alarms1 topic
- Checking Controller Status
Troubleshooting a Module Offline Alarm1 topic
- Troubleshooting Steps
Troubleshooting “A2000 Communication Lost” Alarm
Troubleshooting Leg 1
Short Circuit1 topic
- IntelliView Monitor Branch
CAN Data Bus Connector Locations
CAN Data Bus Cab Connector Locations
Harvest Guidance System (HGS) Connector Locations3 topics
- DGPS Branch
- RHM Branch
- Diagnostic Jack Branch
Open Circuit
Troubleshooting Leg 211 topics
- ECU Branch
- HHC Branch
- ASP Branch
- Front Frame Harness
- CCM3 Branch
- CCM2 Branch
- Cab Main Harness
- Cab Roof Harness
- CCM1 Branch
- IVECO 10L Engine
- Cummins 9.0L Engine
CAN 2 Troubleshooting
DGPS (CAN Bus 2) Connector Locations
General Engine Systems2 topics
- CNH Engine
- IVECO Engine
Starting System1 topic
- 24V Starting Circuit
Electrical Schematics
Starting System -- Troubleshooting
Preliminary Checks
Symptom Chart
Diagnostic Tests7 topics
- A -- Key Switch Power Supply Test
- B -- Key Switch Test
- C – Neutral Switch Test
- D – Neutral Start Relay Test
- E – 24 V Start Relay Test
- F – 24V Starter Motor Test
- G -- Starting Relay Test
Charging System
Alternator Specifications
Charging System -- Troubleshooting1 topic
- A -- Charging System Output Test
Grid Heater
Description1 topic
- Grid Heater Circuits
Grid Heater Troubleshooting1 topic
- Test Points
Control Modules
Location2 topics
- Engine Control Unit (ECU) -- IVECO 10.3L
- Right Hand Control Module
ECU Power Supply
Engine-Related Error Codes -- Automatic Shutdown3 topics
- Description
- Alarm Messages
- ECU Related Fault Codes
Engine Sensors
IVECO 10.3 l sensors1 topic
- Engine Oil Temperature/Pressure Sensor
CNH 9.0L Sensors6 topics
- Engine Camshaft RPM
- Engine Flywheel RPM
- Boost Pressure/Air Temperature Sensor
- Coolant Temperature Sensor
- Fuel Temperature Sensor
- Fuel Actuators
All Engines4 topics
- Rotary Screen Brush Actuator
- Fuel Level Sensor
- Air Filter Pressure Switch
- Fuel Pump Actuator
Power Distribution
Fuse/Relay Panel
Fuse/Circuit Chart
Power Distribution: Unswitched and Switched
Power Distribution Circuit Troubleshooting
Power Distribution Symptom Chart
Lighting System
Lighting Chart
Circuit/Fuse Lighting Chart
Lighting Controls
CR NA Lighting - Steering Column Control
CR Australian Lighting - Steering Column Control
CR NA Lighting - Rocker Switches
CR Australian Lighting - Rocker Switches
Lighting Circuits
Hazard Light Circuits
Marker Light Circuits
Road Lights - Low Beam
Road Lights - High Beam
Turn Signals
Brake Lights
Beacon Lights
Front Work Lights
Rear Work Lights
Side Work Lights
Stubble Lights
Grain Tank Light
Unload Tube Light
Header Lights
Center Work Light
Service Lights
Backlighting
Exterior Lighting System Circuit Troubleshooting
Fuse/Circuit Lighting Chart
Exterior Lighting System Symptom Chart
Exterior Lighting System Diagnostic Tests
Description and Operation of Cab Systems
Power Seat System
Seat Height Adjustment System
Power Seat Circuit
Power Seat System Circuit Troubleshooting
Seat Suspension System Test
Wiper Washer System
Cab Roof Controls
Wiper Motor Circuit
Washer Motor Circuit
Wiper/Washer System Circuit Troubleshooting
Wiper/Washer System Symptom Chart
Wiper System Relay Test
Wiper System Switch Test
Wiper System Motor Test
Windscreen Washer System Test
Power Mirror System1 topic
- Power Mirror Circuit Operation
Power Mirror Circuit
Heated Mirror Circuit Operation
Power Mirror Circuit Troubleshooting8 topics
- Mirror Fuse -- Power and Ground Test
- Mirror Adjust Switch S-27 Test
- Mirror Select Switch S-57 Test
- Left Hand Mirror Test
- Right Hand Mirror Test
- Additional Mirror Test
- Mirror Heat Switch S-19 Test
- Mirror Heat Circuits Test
Horn System
Horn System Circuit
Horn System Diagnostic Tests
Horn System Circuit Diagnostic Test
Audio System
Audio System Circuit
Audio System Circuit Troubleshooting
Audio System Diagnostic Tests
55 000 Gearbox Temperature Sensor
Hydraulic Reservoir Temperature Sensor
Hydraulic Reservoir Level Low Sensor
Gearbox Filter Bypass Switch
Return Filter Bypass Switch
Control Pressure Low Sensor
Hydrostatic Ground Drive Electrical6 topics
- Overview
- Temperature Control System (TCS)
- Hydrostat Ground Drive Alarms
- Hydrostat Ground Drive Fault Codes
- Check Calibration of the Multifunction Handle
- Troubleshooting Multifunction Handle (MFH) Components
Ground Speed Potentiometer (R04)
Audio Alarm (H01)
Park Brake4 topics
- Park Brake Alarms
- Park Brake Fault Codes
- Park Brake Electrical Component Troubleshooting
- Park Brake Switch S09
Service Brakes2 topics
- Service Brake Alarm Codes
- Service Brake Fault Codes
Gearshifting4 topics
- Special Conditions
- Gearshift Alarms
- Gearshift Fault Codes
- Gear Select Switch S24 Troubleshooting
Ground Speed RPM Sensor B171 topic
- Ground Speed RPM Fault Codes
Rear Wheel Assist (If Equipped)2 topics
- Rear Wheel Assist Fault Codes
- Rear Wheel Assist Switch S10 Troubleshooting
Reel Speed3 topics
- Operator Controls
- Configuration Settings
- Fault Codes
Reel Speed Troubleshooting
Reel Position
Reel Positioning Troubleshooting
Header Height Control8 topics
- Header Height Sensors
- Calibration
- Head Accumulator Operation
- Header Operating Modes – Dynamic Ride Control
- Header Operating Modes -- Transport
- Header Operating Modes – Stubble Height
- Header Operating Modes -- Autofloat
- Header Operating Modes – Pressure Compensation
Header Height Control Troubleshooting
Feeder Engage6 topics
- Feeder Engagement Requirements
- Conditions that Prevent Feeder Engagement
- Feeder Engage – Alarms
- Feeder Engage – Error Codes
- Feeder Engage Circuit
- Feeder Engage – Troubleshooting
Feeder Speed (optional)3 topics
- Feeder Speed Adjust
- Feeder Speed Errors
- Feeder Speed -- Troubleshooting
Feeder Reverser3 topics
- Feeder Reverser – Alarms
- Feeder Reverser – Fault Codes
- Feeder Reverser -- Troubleshooting
Advanced Stone Protection (ASP) SYSTEM4 topics
- Stone Ejection System
- ASP System – Alarms
- ASP System – Error Codes
- ASP System – Troubleshooting
55 000 Thresher System5 topics
- Thresher Engage
- Thresher Disengage
- Thresher Alarms
- Thresher Errors
- Troubleshooting Thresher System
Rotor Speed4 topics
- Rotor Speed Adjust
- Rotor Speed Alarms
- Rotor Speed Errors
- Rotor Speed Troubleshooting
Concave Clearance4 topics
- Concave Clearance Adjust
- Concave Clearance Alarms
- Concave Clearance Errors
- Concave Clearance Troubleshooting
Self-Leveling Cleaning Shoe1 topic
- Alarms
Cleaning Fan Motor (Hydraulic)1 topic
- Fault Code
Cleaning System Sensors4 topics
- Lateral Inclination Sensor B02
- Fan Speed Switch S15
- Cleaning Fan RPM Sensor B16
- Left Returns RPM Sensor B06
Inside this manual
Real pages from this service manual (3,587 pages). Open the sample pages (PDF, 700 KB)
- Specifications, page 366: SECTION 25 -- FRONT MECHANICAL DRIVE -- CHAPTER 1
- Troubleshooting, page 1,246: SECTION 55 -- ELECTRICAL SYSTEMS -- CHAPTER 9
- Diagram, page 1,576: SECTION 55 -- ELECTRICAL SYSTEMS -- CHAPTER 17
- Color page, page 628: SECTION 35 -- HYDRAULIC SYSTEMS -- CHAPTER 2
- Color page, page 468: SECTION 29 -- HYDROSTATIC SYSTEM -- CHAPTER 3
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the CR9040, CR9060, CR9070 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 3,587 pages
Quantity one is the manual described above.
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