New Holland EH160 Crawler Excavator Service Manual
1,006 pages · Publication 6-75770NA
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- Models
- EH160
- Manual type
- Service Manual
- Pages
- 1,006
- Publication
- 6-75770NA
- Condition
- Brand new
What's inside
From the manual's own table of contents: 5 sections, 348 entries. See sample pages (PDF, 595 KB)
TRANSPORTATION7 topics
- A. GROUND TRANSPORTATION
- Machine Preparation
- Loading the Machine
- B. LIFTING MACHINE
- Lifting Machine With Attachment Installed
- Lifting Machine Without Attachment
- C. ATTACHMENT SHIPPING DIMENSIONS
SPECIFICATIONS118 topics
- SK160LC-VI GENERAL SPECIFICATIONS
- A.MACHINE DIMENSIONS– Figure 6.2A
- B. WORKING WEIGHTS
- C. DIGGING FORCES
- D. STANDARD ATTACHMENT WORKING RANGES– Figure 6.3
- E. BUCKET SELECTION CHART
- F. BOOM– Figure 6.4A
- G. ARM– Figure 6.4B
- H. BUCKET– Figure 6.4C
- I. SHOES– FIGURE 6.4D
- J. PERFORMANCE SPECIFICATIONS
- Travel Speed, Swing Speed & Gradeability
- Engine
- Hydraulic Components
- Operating Pressures
- K. MACHINE & COMPONENT WEIGHTS
- L. LIFTING CAPACITIES
- SK160LC-VI LIFTING CAPACITIES
- ED190LC-VI LIFTING CAPACITIES
- TORQUE SPECIFICATIONS
- A. CAPSCREWS & NUTS
- B. ORS JOINT (O-RING SEALING TYPE)
- C. NUTS & SLEEVES
- D. FLARE TYPE FITTING JOINTS
- E. N2 (NYLON) TUBE FITTING JOINTS
- F. TORQUE VALUES FOR MOST COMMON BOLTS
- MISCELLANEOUS INFORMATION
- A. TEMPERATURE TABLE
- C. WEIGHT OF MATERIALS TABLE
- B. SPECIAL PIPE WRENCHES
- D. CAPS AND PLUGS FOR TUBES AND HOSE FITTINGS
- E. SOME CONVERSION UNITS
- Boom dimensional drawing
- Boom maintenance standard
- Clearance in pin and bushing on boom section
- Clearance in thrust direction on the boom cylinder installation section
- Arm maintenance standard
- Bucket dimensional drawing
- Bucket dimensional table
- Legend Bucket and Bucket pin
- Torque specifications for capscrews and nuts
- Screw sizes
- Torque specifications for nuts and sleeves
- Plugs
- Special spanner for tube
- Application of screw locking and sealing compounds
- Suction stopper
- Counterweight lifting jig
- Upper frame lifting jig
- Engine mounting pedestal
- Track spring set jig
- Attachment
- Cab & Guard
- Swing Frame
- Travel System
- Electric Equipment
- Introduction
- Engine body
- Cylinder head
- Valve timing mechanism
- Intake, exhaust system
- Lubricating system
- Fuel system
- Cooling system
- Electrical equipment of engine
- Switch, unit, relay
- Performance inspection specification chart - SK160
- Verification Of Engine RPM
- A. Machine preparation procedures
- Engine Speed Measured With Service Diagnostics (28 item check)
- Hydraulic Oil Cautions
- A. Checking the main relief setting using service diagnostics (28 item check)
- B. Tools & equipment required for checking and adjusting of pilot and main relief valves
- Pilot Circuit
- B. Pilot relief valve pressure measurement procedures
- C. Pilot relief valve adjustment procedures
- Main relief pressure adjustment
- B. Measurement of attachment main relief valve "Heavy Lift Switch On
- Adjustment 2nd stage main relief with "Heavy Lift Switch On
- B. 2nd stage main relief valve adjustment
- Adjustment main relief with "heavy lift switch off
- B. Main relief valve adjustment
- Swing circuit
- B. Swing overload relief valve pressure measurement
- C. Swing overload relief valve pressure adjustment
- Over load relief valves
- B. Tools and equipment required for checking and adjusting of over load relief valves
- C. Over load relief pressure measurement
- D. OR3 boom up over load relief
- E. OR4 boom down over load relief
- F. OR1 bucket in (DIG) over load relief
- G. OR2 bucket out over load relief
- H. OR7 arm in (DIG) over load relief
- I. OR8 arm out over load relief
- J. Travel motor port reliefs
- Cylinder cycle time test
- A. Tools & equipment
- B. Machine settings & site condition
- C. Boom cylinder cycle time test
- D. Arm cylinder cycle time test
- E. Bucket cylinder cycle time test
- Cylinder drift
- C. Cylinder drift test
- Swing speed
- B. Machine settings and site condition
- C. Swing speed test
- SUMMARY OF MECHATROL CONTROL SYSTEM
- Mechatrol Control System In General
- Swing Valve Control
- Arm In Recirculation and Sequence Conflux
- Pump Control (Positive Control & P-Q Control)
- MECHATROL CONTROL
- Summary of Mechatro Controller
- Standby Flow Constant Control
- Self Diagnosis Display Function
- Service Diagnosis
- Trouble History Diagnosis
- How To Correct The Engine Oil Supply Cumulative Time
SELF DIAGNOSIS57 topics
- Wire color
- fail
- Summary
- Hydraulic Circuits and Components
- Neutral Circuit Safety Lock On
- Boom and Arm Safety
- Extra
- Travel Circuit
- Bucket Circuit
- Boom Circuit
- Swing Circuit
- Arm Circuit
- Combined Circuit
- Pilot Piping
- Main Piping
- Electric Circuit Diagram (A)
- Electric Circuit Diagram (B)
- Electric Circuit Diagram (C)
- Specification
- Specifications of Electrical Equipment
- Controller Group
- Assembly
- Engine Harness Assembly
- Harness Assembly
- Instrument Panel (Right) Harness Assembly
- Harness Assembly 1
- Harness Assembly 3
- Harness Assembly 4
- Harness Assembly 5
- NEW HOLLAND CONSTRUCTION
- Hydraulic Pump - Regulator
- Hydraulic Pump
- Regulator
- Pilot Valve (Attachment)
- Outline
- Construction, Function, and Operation
- Pilot Valve (Travel)
- Construction and Operation
- Operation
- Control Valve
- Specifications
- Construction
- Hydraulic Circuit
- Swing Motor Unit
- Specifications
- Construction
- Travel Motor
- Makeup of Travel Motor
- Functions of Travel Motor
- Functional Principle of Reduction Valve
- Swivel Joint
- Outside View
- Specifications
- Construction
- Cylinder
- Control Curve of Pump
- Hydraulic Circuit
CHAPTER 2597 topics
- Constructio
- Pipin
- Intake Unit
- Air Conditioner Unit
- Receiver Dryer
- Mechanism of Cooling Circuit
- Cooling Circuit
- Component Parts
- Precautions to be Exercised in Operation
- Removal and Installation of Unit
- Precautions to be Exercised in Operation
- Operating Procedure
- Charging Procedure
- Wiring Diagram and Connections
- Inspecting Functional Parts
- Troubleshooting
- Attachment Location and Name
- BUCKET
- Removing Bucket
- Attaching Bucket
- Removing Arm
- Attaching Arm
- BOOM
- Preparation for Removing and Attaching Boom
- Removing Boom
- Attaching Boom
- CYLINDER
- Preparation Before Disassembly
- Construction of Cylinder (Boom Cylinder Example)
- Disassembly
- Cleaning
- Assembly
- Inspection After Assembly
- Maintenance Standards
- Troubleshooting
- Tools and Jigs
- Procedure for Adjusting Clearance
- Operator's Seat
- Battery
- Guard
- Under Cover
- Fuel Tank
- Hydraulic Tank
- Air Cleaner
- Muffler
- Counterweight
- Radiator and Oil Cooler
- Engine
- Instrument Panel
- Multi Control Valve (If Equipped)
- Pilot Valve (For Attachment)
- Pilot Valve (For Travel)
- Swivel Joint
- Upper Frame
- Hydraulic Pump
- Control Valve
- Pilot Valve (For Attachment)
- Pilot Valve (For Travel)
- Swing Motor Unit
- Swivel Joint
- Dismantling and Mounting Procedure
- Construction
- Maintenance standards
- Tools and Jigs
- UPPER ROLLER
- Construction
- Disassembly and Assembly
- Maintenance Standard
- Tools and Jigs
- LOWER ROLLER (Track Roller)
- Construction
- Disassembly and assembly
- Maintenance standard
- Tools and Jigs
- Dismantling and Mounting Procedure
- Construction
- Disassembly and assembly
- Maintenance standard
- Tools and Jigs
- Dismantling and Mounting Procedure
- Construction
- Disassembly and assembly
- Maintenance standard
- Tools and Jigs
- Dismantling and Mounting Procedure
- Maintenance standard
- Tools and Jigs
- Dismantling and Mounting Procedure
- Maintenance standard
- Tools and Jigs
- Dismantling and Mounting Procedure
- Maintenance standard
- Dismantling and Mounting Procedure
- Construction
- Disassembly and assembly
- Maintenance standard
- Tools and Jigs
Model Cross-reference: SK160LC is NEW HOLLAND Model EH16064 topics
- Judgement of Actual Thing at Site
- TROUBLESHOOTING (Table of Actuator)
- CHECK POINT FOR MECHATROL SYSTEM
- Attaching Position Of Sensor and Electric Equipment
- Equipment
- TROUBLESHOOTING
- No operation possible
- Machine moves unexpectedly with levers in neutral
- All attachment motions are slow
- Only the bucket motion is slow
- Service Diagnosis 26: Mechatronic (C-1) controller
- Motions other that boom raise, arm in and out are slow
- Only arm in action is slow
- Only arm out action is slow
- All ATT operating power is poor
- Bucket digging power is poor
- Boom raise operating power is poor
- Arm in power is poor
- Machine cannot perform fine operation of bucket digging and dump
- Machine cannot perform fine operation of boom raise and lower
- Machine cannot perform fine swing operation
- Machine cannot perform fine operation of arm in and out
- Travel 1st and 2nd speeds cannot be changed over
- Travel independent speed is low
- Travel power is poor
- Machine does not travel straight
- Machine deviates in travel independent motion
- Machine drifts on a slope (Machine cannot be held on a slope)
- Swing motion does not work
- Swing speed is slow
- Swing power is poor
- Swing motion drifts very large
- Swing motion is not held on a slope
- Abnormal sound is heard during swing motion
- Trouble Diagnosis; Electrical System
- Hydraulic Pressure Measurement by Service Diagnosis
- No motions operate
- Machine moves unexpectedly when lever is at neutral
- Only bucket motion slow
- Only boom raise speed motion is slow
- Only boom raise and arm in motions are slow
- Only arm in motion is slow
- Only arm out motion is slow
- Fine operation of bucket digging and dump cannot be performed
- Fine operation of boom raise and lower cannot be performed
- Fine operation of swing motion cannot be performed
- Travel 1-2 speeds cannot be changed
- Machine does not travel straight
- Swing power is poor
- SELF DIAGNOSIS TABLE
- TROUBLE DIAGNOSIS
- Fine operation of arm in and out motions is not performed
- Trouble Diagnosis; Engine
- Starter does not run
- Starter turns but engine is hard to start
- E/G revolution is faulty
- E/G output is insufficient
- Knocking occurs after warming up E/G
- Exhaust is abnormal
- Excessive oil consumption
- Excessive fuel consumption
- E/G does not stop when starter key is turned off
- When starter key is turned ON, power is not cut off but engine stops
- Checking condition: Star ter Key in OFF
Inside this manual
Real pages from this service manual (1,006 pages). Open the sample pages (PDF, 594 KB)
- Diagram, page 313: 4.3-2 HYDRAULIC CIRCUIT KAI
- Specifications, page 463: PREPARATION FOR REMOVAL
- Troubleshooting, page 583: TROUBLESHOOTING
- Color page: TRANSPORTATION
- Color page: TRAVEL PERFORMANCE
- Foldout diagram (color): Applicable Machine
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the EH160 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 6-75770NA$109.55
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,006 pages
Quantity one is the manual described above.
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