New Holland LS160, LS170 Skid Steer Loader Service Manual
743 pages · Publication 6041360701
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What's inside
From the manual's own table of contents: 12 sections, 247 entries. See sample pages (PDF, 815 KB)
SECTION 00 – GENERAL INFORMATION27 topics
- Introduction
- About Improvements
- Company Policy
- Parts and Accessories
- Model Codes
- Precautionary Statements
- Safety Precaution Information
- General Safety Information
- Machine Model and Serial Number Location
- Engine Model and Serial Number Location
- Hardware Torque Specifications
- Installation of Adjustable Fittings in Straight Thread O Ring Bosses
- Standard Torque Data for Hydraulic Tubes and Fittings
- Pipe Thread Fitting Torque
- Lubricants and Coolants
- Sealants
- Properly Support a Raised Machine
- Properly Support Boom on Boom Lock Pins
- Raising Boom Without Hydraulic Oil Flow
- Raising Boom Without Battery Voltage (12V)
- Reattaching Cylinders After Repair with Boom Resting on Boom Lock Pins
- Major Unit Overhaul
- Cab and Boom Tilt Procedure
- Craning the Skid Steer
- Special Tools
- Specifications
- Dimensions
SECTION 10 – ENGINE31 topics
- General Engine Information
- General Description
- Engine Component Descriptions
- Turbocharger Lubrication
- Safety Precautions
- General Engine Specifications
- Troubleshooting
- LS170 - Excessive Oil Consumption
- Specifications - Service Standards
- Torque Specifications
- Engine Components Electrical Diagram
- Engine Removal
- Engine Disassembly Sequence
- Engine Component Maintenance
- Valve Seat
- Cylinder Block
- Piston and Piston Rings
- Connecting Rod
- Bearing Holder
- Front Crankshaft Bearing (Bushing)
- Crankshaft
- Flywheel and Ring Gear
- Camshaft Assembly
- Camshaft Gear and Bearing Assembly
- Timing Gear
- Oil Pump
- Oil Filter
- Water Pump Assembly and Thermostat Housing
- Thermostat
- Governor
- Governor Operation
SECTION 27 – REAR DRIVE AXLE (GEARBOXES)15 topics
- General Information
- Testing
- Gearboxes
- Gearbox Removal and Inspection
- Gearbox Disassembly
- Gearbox Parts Inspection
- Gearbox Resassembly
- Gearbox Resinstallation
- Labor Guide
- Operation
- Hydrostatic Drive System Testing
- Hydrostatic System Oil Flow
- Hydrostatic Charge System Pressure Test
- Hydrostatic Pump Case Drain Test
- Hydrostatic Pump High Pressure Test
SECTION 35 - HYDRAULIC SYSTEM26 topics
- Hydraulic System Compatibility
- Boom Cylinder Pivot Pins
- Boom Cylinder Pivot Pin Location and Machine Usage
- Control Valve Power Beyond
- Auxiliary Boom Hydraulics Troubleshooting
- Hydraulic System Testing
- Hydraulic System Oil Flow
- Control Valve - Bucket Spool Shifted
- Control Valve - Boom Spool Shifted
- Control Valve - Auxiliary Spool Shifted
- Main System Pressure Tests
- Checking Main System Pressure at Boom Cylinders
- Checking Main System Pressure at Bucket Cylinders
- Checking Main System Pressure at Auxiliary Boom Hydraulic Quick Couplers
- Boom Circuit Relief Valve Test
- Gear Pump Flow Efficiency Test
- Boom and Bucket Spool Lock Solenoid Test
- Hydraulic, Hydrostatic System Air Ingress Test
- Control Valve Specifications
- Control Valve Removal
- Control Valve Disassembly and Inspection
- Control Valve Parts Inspection
- Control Valve Reassembly
- Control Valve Reinstallation
- Hydraulic Pump Specifications
- Hydraulic Pump Removal
SECTION 37 – TOWING HOOKS AND BALLASTING6 topics
- Rear Counterweights
- Rear Counterweight Support Removal
- ROPS
- ROPS Frame
- ROPS Removal
- ROPS Reinstallation
SECTION 44 – AXLES AND WHEELS13 topics
- Axles
- Axle Housing Assembly Removal
- Axle Disassembly
- Axle Parts Inspection
- Axle Reassembly
- Axle Housing Reinstallation
- Final Drive
- Drive Chain and Sprocket Removal
- Final Drive Parts Inspection
- Final Drive Reassembly
- Tires/Wheels
- Tire and Track Installation
- Heater/Defroster (Cab)
SECTION 55 - ELECTRICAL SYSTEM40 topics
- 55 000 General Electrical Information
- Definition of Terms
- Adapting Attachments Requiring 12V Electrical Power
- Wire Identification and Circuit Diagram Legend
- Electrical Diagram - Starting System
- Electrical Diagram - Power Distribution
- Electrical Diagram -Safety Interlock and Fuel Supply System
- Electrical Diagram - Instrument Cluster Monitoring System
- Electrical Diagram - Standard Lamps
- Electrical Diagram - Loader Arm Auxiliary Electrical Control Box (Optional)
- Electrical Diagram - Loader Arm Auxiliary Electric Power Controls (Optional)
- Electrical Diagram - Flasher and Turn Signals North America Electrical
- Electrical Diagram - Main Electrical European On-Road Regulations
- Electrical Diagram - Boom/Rear Electrical European On-Road Regulations
- Electrical Diagram - Right-Hand Handle (Option) Electrical Multifunction Adaptation
- Electrical Diagram - Left-Hand Handle (Options)
- Electrical Diagram - Right-Hand Handle (Options)
- Electrical Diagram - Glow Plugs
- Electrical Diagram - Rotating Beacon (Optional)
- Electrical Diagram - Two Speed (Optional)
- Electrical Diagram - Horn (Optional)
- Electrical Diagram - Accessory Outlet (Optional)
- Electrical Diagram - Back-up Alarm (Optional)
- Electrical Diagram - Wiper/Washer (Optional)
- Electrical Diagram - Auxiliary Hydraulics (Optional)
- Electrical Diagram - High Flow (Optional)
- Electrical Diagram - Hydraulic Coupler (Optional)
- Electrical Diagram - Heating and Air Conditioning (Optional)
- Electrical Diagram - Ground Connections
- Electronic Instrument Cluster (EIC) Panel
- Electronic Instrument Cluster Operating Instructions
- Electronic Instrument Cluster Troubleshooting
- Advanced Instrument Cluster (AIC) Panel (Optional)
- Advanced Instrument Cluster Operating Instructions
- Advanced Instrument Cluster Troubleshooting
- 55 100 Removal, Installation and Wiring of Electrical Components
- 55 301 40 Battery Removal and Installation
- Cab Fuse Block and Panel Removal and Installation
- 55 201 15 Seat Switch Removal
- Seat Switch Installation
SECTION 82 – FRONT LOADER (BOOM AND MOUNTING PLATE)27 topics
- Buckets
- Boom Lock Pins and Linkage
- Boom
- Attachment Mounting Plate
- Boom and Cylinder Pivot Pins
- Boom and Cylinder Pivot Pin Location and Machine Usage
- Boom and Cylinder Pivot Pins Size
- Pallet Fork
- Utility Fork
- Bucket Cutting Edge (Replacement)
- Bucket Latch Plate Installation Procedure
- Dirt Tooth Kit Installation
- Bucket Tooth Spacing
- Boom Lock Pin/Linkage
- Boom Lock Pin/Linkage Removal
- Boom Lock Pin/Linkage Reinstallation
- Boom, Upper and Lower Link
- Boom, Upper and Lower Link Removal
- Front Boom Mounting Plate Pivot Hub Replacement
- Boom, Upper and Lower Link Reinstallation
- Attachment Mounting Plate Removal
- Repair/Rebuild Mounting Plate
- Latch Lever and Pin Removal/Repair
- Attachment Mounting Plate Parts Inspection
- Checking Procedure for Buckets and Attachments
- Checking Procedure
- Checking the Loader Faceplate
SECTION 88 – ACCESSORIES16 topics
- Arm Pads For Cab Side Panels
- Armrests for Deluxe Seat
- Forearm Rests
- Back-up Alarm
- Block Heater (Engine)
- Electric Power Supply (12 Volt, 15 Amp)
- Exhaust (Engine)
- Aspirator Precleaner Muffler
- High Flow Hydraulics
- High Flow Hydraulics Troubleshooting
- High Flow Hydraulics Component Replacement
- Horn
- Shoulder Belt (Seat)
- Slow-moving Vehicle (SMV) Sign Kit
- Warning Light (Rotary Beacon)
- Warning Lights (Four-way Flashers/Turn Signal/Horn)
SECTION 90 – PLATFORM, CAB, BODYWORK, AND DECALS8 topics
- Seat and Seat Pan Support
- Cab Inner Shell
- Seat Removal
- Seat Pan Support Removal
- Seat, Switch and Pan Reinstallation
- Cab Inner Shell Removal
- Cab Inner Shell Reinstallation
- Safety Decals
SECTION 29 - HYDROSTATIC TRANSMISSION21 topics
- Hydrostatic Pump Efficiency Test
- Hydrostatic Motor Case Drain Test
- Hydrostatic Motor Efficiency Test
- Hydrostatic Pumps
- Hydrostatic Pump Removal
- Hydrostatic Pump Disassembly
- Hydrostatic Pump Parts Inspection
- Hydrostatic Pump Reassembly
- Hydraulic System Pump Installation (Without High Flow)
- Hydraulic System Pump/High Flow Pump Installation
- Hydrostatic Pump Reinstallation
- Hydrostatic Motor
- Hydrostatic Motor Removal
- Hydrostatic Motor Disassembly
- Hydrostatic Motor Parts Inspection
- Hydrostatic Motor Reassembly
- Hydrostatic Motor Reinstallation
- Hydraulic System Cleaning Procedure
- Start-up Procedure After Rebuild (After Pump or Motor Replacement)
- Charge Check Valve
- Charge Check Valve Removal and Replacement
SECTION 33 – BRAKES AND CONTROLS5 topics
- Parking Brake
- Parking Brake Removal and Inspection
- Hydraulic System Pump Removal/Disassembly (Without High Flow)
- Hydraulic System Pump and High Flow Removal/Disassembly
- High Flow Pump Parts Inspection
Inside this manual
Real pages from this service manual (743 pages). Open the sample pages (PDF, 814 KB)
- Troubleshooting, page 549: SECTION 55 - ELECTRICAL SYSTEM
- Specifications, page 659: SECTION 82 - FRONT LOADER (BOOM AND MOUNTING PLATE)
- Diagram, page 714: SECTION 90 - PLATFORMS, CAB, BODYWORK, AND DECALS
- Foldout diagram: ROTATING BEACON (OPTIONAL)
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the LS160, LS170 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 743 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).