New Holland TC35, TC40, TC45, TC35D, TC40D, TC45D Tractor Service Manual
1,013 pages · Publication 86618104 · TC35, TC40, TC45, TC35D, TC40D,TC45D
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What's inside
From the manual's own table of contents: 171 sections, 287 entries. See sample pages (PDF, 613 KB)
00 000 Introduction13 topics
- Safety
- Technical Information
- Safety Precautions
- Instruction Decals - TC35, 40, 45
- Instruction Decals - TC35D, 40D, 45D
- International Symbols
- Specifications - TC35, 40, 45
- General Dimensions - TC35, 40, 45
- Specifications - TC35D, 40D, 45D
- General Dimensions - TC35D, 40D, 45D
- Minimum Hardware Tightening Torques
- Special Tools
- Lubricants
00 400 Recommended Lubricants2 topics
- Adjustments
- Tire Inflation Pressure - Adjustments
00 100 Pre-Season and Pre-Delivery Checklist5 topics
- Specifications
- Metric Bolt Torque Specifications
- General Information
- Description of Operation
- Troubleshooting
10 101 Cylinder Head Removal
10 106 Timing Gears and Camshaft Removal
10 102 Oil Sump Removal
10 110 Balancer Assembly-Removal
10 105 Connecting Rods, Bearings, and Pistons, Rings Removal1 topic
- Assembly of Component Assemblies
10 101 Cylinder Head Disassembly
10 105 Pistons, Piston Rings, and Connecting Rods Disassembly and Inspection
10 103 Crankshaft
10 106 Timing Gear
10 102 Timing Gear Housing1 topic
- Engine Reassembly
10 103 Crankshaft and Bearing Holder Reassembly
10 105 Pistons and Connecting Rods
10 110 Balancer Assembly-Installation
10 106 Timing Gear Cover, TIming Gears, and Camshaft Assembly
10 106 Idler Gear, Oil Pump, and Injection Timing
10 101 Head Gasket Selection
10 106 Valve Clearance Adjustment
10 218 Fuel Piping1 topic
- Engine Lubrication System
10 304 Engine Lubrication System - Description of Operation1 topic
- Cooling System
10 400 Cooling System - Description of Operation
10 402 Thermostat
Show all 171 sections
10 414 Cooling Fan1 topic
- Cooling System Overhaul
10 402 Water Pump Removal
10 402 Thermostat Removal1 topic
- Torque Specifications
10 242 Description of Operation
10 244 Fuel Variation Mechanism
10 244 CTD (Compact Timing Device)
10 236 Pumping Elements
10 214 Delivery Valves
10 242 Injection Pump Removal
10 230 Timing and Governor Adjustments4 topics
- Spill-Timing Procedure
- Auto Bleed
- Bleeding to Fuel System
- Fuel Scre/High Idle Adjustment
10 230 Governor Operation
10 218 Injectors
18 000 Specifications2 topics
- Bolt Torque Specifications
- Overhaul
18 110 Clutch Removal
18 110 Clutch Installation
18 110 Clutch Related Components1 topic
- Clutch Linkage Components
18 100 Clutch Cross Shaft Bushings2 topics
- Clutch Pedal Adjustments
- Clutch Pedal Maximum Travel Adjustment
21 000 Description of Operation1 topic
- Powerflow
21 114 Separating at the Clutch Housing/Engine1 topic
- Clutch Housing Disassembly
21 148 63 Main Shift Rails and Shift Forks
21 148 63 Range Shift Rail and Shift Fork
21 148 63 Range Gear Countershaft
21 148 63 Reverse Idler Shaft
21 148 63 Shuttle Shift Rail and Fork
21 148 63 Main Countershaft
21 148 63 Synchronizers
21 148 63 Main Countershaft End Float
21 148 63 Range Shift Rail and Fork
21 148 63 Main Shaft End Float
21 130 Transmission Shift Levers
23 000 Bolt Torque Specifications3 topics
- Front Wheel Drive Take Off Gearbox
- Sensitrack
- Lubrication
23 260 Sensitrack Removal
23 260 Sensitrack Installation
25 000 Description of Operation1 topic
- 4WD Front Axle
25 108 Disassembly
25 102 Front Axle and Differential7 topics
- Drive Pinion Diassembly
- Drive Pinion Inspection
- Drive Pinion Assembly
- Differential Gear Assembly
- Axle and Differential Assembly
- Differential Case Bearing Preload Check and Adjustment
- Ring Gear-to-Pinion Backlash Check and Adjustment
25 108 Gear Reduction Box Assembly1 topic
- Bevel Gear-to-Pinion Backlash Check
25 100 Supersteer t1 topic
- Supersteer t Front Axle
25 100 Supersteer t Axle Removal1 topic
- Gear Reduction-Drop Box Disassembly
25 102 Front Axle and Differential Disassembly2 topics
- Drive Pinion Disassembly
- Inspection
25 102 Axle and Differential Assembly1 topic
- Supersteer t Axle Installation
27 000 Specifications
27 110 Differential
27 110 Differential Lock
27 106 Differential Overhaul
27 126 Rear Axle Overhaul
27 126 Final Pinion Overhaul
29 202 Description of Operation
29 212 Variable Displacement Pump Operation
29 212 Two Position Displacement Motor Operation
29 134 Hi/Lo Speed Control/Control Pod
29 200 Foot Control Pedals3 topics
- Pressure Testing and Adjustments
- Separating the Tractor
- TC35D, TC40D, and TC45D w/HST Transmission
29 202 Hydrostatic Transmission Disassembly
29 130 Port Block Removal
29 218 Cylinder Block Assembly for Pump
29 218 Cylinder Block Assembly for Motor
29 130 Port Block Assembly
29 204 Check Valve
29 300 Hydrostatic Transmission Gearbox1 topic
- Gearbox Identification
29 214 Hi/Lo Solenoid Valve Assembly2 topics
- Cruise Control
- Electromagnet Air Gap Adjustment
29 200 HST Foot Control Pedals Neutral Adjustment
31 000 Description of Operation
31 110 Rear PTO-Power Flow Diagram -- 12x12 Synchronized Shuttle Shift Transmission
31 110 Rear PTO-Power Flow Diagram -- Hydrostatic Transmission (HST)
31 120 Mid PTO-Power Flow Diagram -- Tractors Equipped with a Mid PTO Kit
31 104 Hydraulic Fluid Flow to the PTO Clutch Assembly1 topic
- Pressure Testing
31 104 82 PTO Clutch Control Valve
31 114 62 PTO Clutch Assembly
31 114 68 PTO Clutch Disassembly
31 114 62 PTO Clutch Installation
31 114 42 PTO System Overhaul -- 12x12 Synchronized Shuttle Shift Transmission
31 114 46 PTO Countershaft and Rear PTO Shaft
31 114 46 Countershaft Disassembly
31 114 00 PTO System Overhaul -- Hydrostatic Transmission (HST) -- Removal
31 114 42 PTO Countershaft and Rear PTO Shaft -- Disassembly
31 114 19 PTO Countershaft and Rear PTO Shaft -- Installation
31 120 00 Mid PTO Countershaft and Drop Box Overhaul
33 000 Specifications
31 120 Brake Operation
33 110 Parking Brake1 topic
- Brake Adjustment
35 100 Description of Operation
35 180 Combination System Relief - Diverter Valve Manifold Assembly
35 200 Control Valve Assembly (HPL)
35 210 Neutral Position - Fluid Flow
35 210 Raising Position - Fluid Flow
35 210 Lowering Position - Fluid Flow
35 200 Bypass Spool - Fluid Flow - Closed Position
35 200 Bypass Spool - Fluid Flow - Open Position
35 183 Flow Control Valve
35 108 Linkage Operation - Single Lever - Position Control
35 108 Position Control Operation - Neutral Position to Raise
35 112 Linkage Operation - Dual Lever Position Control (Draft Control)
35 124 Linkage Operation - Combining Position and Draft Control Settings
35 110 Hydraulic System Overhaul
35 200 Hydraulic Control Valve
35 180 Combination System Relief and Diverter Valve Assembly
35 182 PTO System Diverter Valve
35 124 Adjustments
35 304 Hydraulic Pump and Filter
35 304 Hydraulic Pump
35 300 Sump Tube and Screen Filter
35 204 Remote Valves
35 184 Front (Double-Spool) Remote Control System
35 184 Fluid Flow - Bucket Control - Dumping and Lift Control - Neutral
35 184 Fluid Flow - Bucket Control - Dumping Regen and Lift Control - Neutral
35 184 Fluid Flow - Bucket Control - Roll Back and Lift Control - Neutral
35 184 Fluid Flow - Bucket Control - Neutral and Lift Control - Raising
35 184 Fluid Flow - Bucket Control - Neutral and Lift Control - Lowering
35 184 Fluid Flow - Bucket Control - Neutral and Lift Control - Float
35 184 Front (Double Spool) Remote Control Valve
41 000 Specifications2 topics
- Description of Operation - Supersteer
- Description of Operation - Power Steering
41 204 Power Steering Control Motor
41 206 Power Steering Pump
41 216 Steering Cylinders
41 216 Power Steering Cylinders - 2WD and Standard 4WD
41 206 Power Steering Operation - Supersteer
41 200 Fluid Flow - Left Turn
41 200 Fluid Flow - Right Turn
41 200 Manual Operation
41 200 Power Steering Operation - 2WD and Standard 4WD
41 204 Steering Control Motor Removal
41 204 Steering Control Motor
41 216 Steering Cylinder Removal - 4WD and Supersteer
41 216 Steering Cylinder Removal - 2WD
41 216 Steering Cylinder Installation - 4WD and Supersteer
41 216 Steering Cylinder Installation - 2WD
41 206 Power Steering Pump and Reservoir Tank
41 206 Pump Installation1 topic
- Steering Tubes
44 000 Specifications
44 101 Description of Operation
44 103 Installation1 topic
- Introduction
55 100 Description1 topic
- Component Location and Function
55 100 Wire Harnesses6 topics
- Electrical System Components -- Description and Testing
- Battery
- Main Fuse
- Fuse Block
- Key Switch
- Light Switch
55 404 Headlight
55 404 Taillight3 topics
- Rear Work Light (optional)
- Hazard Light Switch
- Hazard Light Switch Testing
55 408 Transmission Range Safety Switch1 topic
- Transmission Range Safety Switch Testing
55 408 Rear (Main) PTO Safety Switch1 topic
- Rear (Main) PTO Safety Switch Testing
55 408 Mid PTO Safety Switch
55 408 Seat Safety Switch
55 408 Parking Brake Safety Switch5 topics
- Relays
- Headlight and Neutral Start Relays
- Diodes
- Operator Safety Module
- Glow Plug Timer
55 201 Engine Glow Plugs1 topic
- NASO Hazard/Directional Signal Converter and Flasher Relay
55 410 Fuel Level Sending Unit1 topic
- Fuel Shutoff Solenoid
55 414 Engine Oil Pressure Switch24 topics
- Engine Coolant Temperature Switch (Economy)
- Engine Coolant Temperature Sending Unit (Deluxe)
- Hi/Low Transmission Range Switch
- Hi/Low Transmission Range Solenoid
- Electric Cruise Control Switch (Deluxe)
- Cruise Control Magnet (Deluxe)
- Cruise Control Brake Release Switch
- Instrument Panel -- Component Operation and Servicing
- Instrument Panel (Economy)
- Instrument Panel (Deluxe)
- Instrument Panel Removal
- Instrument Panel Disassembly
- Fuel Gauge Removal
- Fuel Gauge Testing
- Temperature Gauge Removal (Deluxe)
- Temperature Gauge Testing
- Tachometer Removal
- Tachometer Testing
- PTO Speed Indicator Adjustment (Deluxe)
- Instrument Lights
- Circuit Diagrams and Troubleshooting
- Alternator Specifications
- Alternator Troubleshooting
- Charging System
55 301 Description of Operation4 topics
- Preliminary Alternator Tests
- Alternator Component Testing and Inspection
- Starter Motor Specifications
- Starter Motor Troubleshooting
55 201 Starting System2 topics
- Components
- Electrical Testing
90 100 Rear Hood Side Panels
90 110 Dash Console1 topic
- Fuel Tank
Inside this manual
Real pages from this service manual (1,013 pages). Open the sample pages (PDF, 612 KB)
- Specifications, page 73: SECTION 10 - ENGINE -- CHAPTER 1
- Diagram, page 838: SECTION 55 - ELECTRICAL
- Troubleshooting, page 898: SECTION 55 - ELECTRICAL
Other manuals for this machine
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This manual: Service Manual 86618104$109.71
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,013 pages
Quantity one is the manual described above.
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