New Holland TS100A, TS110A, TS115A, TS125A, TS130A, TS135A, T6010, T6020, T6030, T6050, T6070 Tractor Service Manual

Name: New Holland TS100A, TS110A, TS115A, TS125A, TS130A, TS135A, T6010, T6020, T6030, T6050, T6070 Tractor Service Manual
Brand: MidWestTech
SKU: 87693272
Price: 459.83 USD
Availability: InStock

4,553 pages · Publication 87693272

$459.83

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Models: TS100A, TS110A, TS115A, TS125A, TS130A, TS135A, T6010, T6020, T6030, T6050, T6070
Manual type: Service Manual
Pages: 4,553
Publication: 87693272
Condition: Brand new

New Holland TS100A, TS110A, TS115A, TS125A, TS130A, TS135A, T6010, T6020, T6030, T6050, T6070 Tractor Service Manual, publication 87693272

What's inside

From the manual's own table of contents: 19 sections, 480 entries. See sample pages (PDF, 863 KB)

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SECTION 00 -- GENERAL17 topics

General Instructions
Precautionary Statements
Health and Safety
Ecology and the Environment
Product Identification
International Symbols
Specifications -- Plus/Deluxe Models
General Dimensions
Specifications -- Standard Models
Minimum Hardware Tightening Torques
Tightening Torques
Special Tools
Overhaul
Front Axle and Front Support
Removal
Installation
Front Axle to Support Shim Thickness Calculation

SECTION 01 -- SEPARATING THE TRACTOR4 topics

Engine and Front Support from the Transmission
Transmission, Engine and Front Support from the Rear Axle
Engine
Transmission

SECTION 10 -- ENGINE166 topics

Specifications
Description of Operation
Cooling
Lubrication
Lubrication System Components
Engine Overhaul
Introduction
Disassembly
Fuel System/Preparing Engine to Mount on Rotating Stand
Fuel Rail
Cylinder Head
Crankcase -- External Components
Crank Shaft Seals
Sump
Rotating Counter Weights
Crankshaft
Camshaft
Bushings
Assembly
Installing the Tappets – Camshaft
Main Bearing Assembly
Crankshaft Assembly
Main Bearing Cap Assembly
Connecting Rod and Piston Assembly
Timing
Crankshaft Seals and Covers
Flywheel
Oil Filter/Cooler
Cylinder Head/Fuel System
Completing the Engine
Checks, Dimensions and Repairs
Cylinder Block
Cylinder Head Mating Surface Check
Tappets
Crankshaft, Bearings
Main Journal Assembly Clearance
Crankshaft Thrust ring Clearance Check
Timing System
Checking Cam Lift and Pin Alignment
Pistons/Connecting Rods
Measuring the Piston Diameter
Piston Pins
Conditions for Correct Pin--Piston Coupling
Piston Rings
Connecting Rods
Checking Connecting Rods
Checking Twisting
Checking Bending
Connecting Rod – Piston Assembly
Fitting Piston Rings
Connecting Rod Pin Assembly Clearance
Checking Piston Protrusion
Valve Disassembly
Cylinder Head Hydraulic Seal Check
Valve Dimensions
Decarbonizing, Checking and Grinding Valves
and Valve Centring
Valve Guides
Regrinding – Replacing Valve Seats
Valve Springs
Valve Installation
Installing the Cylinder Head
Checking and Adjusting Tappet Clearance
Fuel Supply Gear Pump
Normal Operating Condition
Condition of Overpressure at Outlet
Bleed Conditions
High--Pressure Pump CP3
High--Pressure Pump Internal Structure
Operating Principle
Operation
Rail (Pressure Accumulator)
Pressure Relief Valve
Electro--Injector
InjectionStart
Injection End
Fuel Return Pressure Limiter
Checks, Repairs, Dimensions and Adjustments
Camshaft Timing Operations
Fitting the Cylinder Head
Repairs -- Cylinder Block
Checks and Measurements
Main and Connecting Rod Journal Dimensions
Connecting Rod--Piston Assembly
Valves
Valve Seats
Rocker Arm–Spindle
Adjusting Tappet Clearance
High-Pressure Pump CP3
Mechanical Grid Heater Operation
Preparing Engine for Installation on Rotary Stand
Thermostat Housing
Turbocharger
Fuel System
Crankshaft Seals
Fitting the Oil Nozzles
Fitting the Connecting Rod Half Bearings
Fitting the Piston -- Connecting Rod Assemblies in the Cylinder Liners
Fitting the Connecting Rod Caps
Fitting the Timing Gear Casing
Fitting the Coolant Pump
Fitting the Oil Pump
Fitting the Oil Sump Seal
Fitting the Counterweights
Counterweight Timing Operations
Fitting the Oil Sump
Fitting the Flywheel
Fitting the Oil Filter Mounting
Fitting the Alternator
Fitting the Cylinder Heads
Fitting the Rocker Arm Assembly
Fitting the Injectors
Fitting the Tappet Covers
Fitting the Exhaust Manifold
Fitting the Thermostat
Fitting the Fan Pulley Mounting
Fitting the Alternator Belt
Fitting the Intake Manifold
Fitting the Priming Pump
Fitting the Fuel Pipes
Fitting the Fuel Filter
Fitting the Turbo--Blower
Cylinders
Piston/Connecting Rods
Connecting Rod Data
Valve Data
Assembling the Cylinder Head
Bosch Rotary Fuel Injection Pump
Manifold Pressure Compensator (LDA)
Electrical Cold-start Accelerator (KKSB)
Injection Pump Removal
Injection Pump Installation
Checking Injection Pump Timing
Final Checks
Description and Operation
Mechanical Fuel Injected Engines
Electronic Fuel Injected Engines
Troubleshooting
Cooling System Drain
Tractors with Cab Heater
Tractors Less Cab Heater
All Tractors
Cooling System Refill
Radiator Removal
Radiator Installation
Radiator Inspection and Repair
Thermostat
Mechanical Fuel Injection Engines
Thermostat Inspection
Coolant Temperature Sensor
Electronic Fuel Injection Engines
Viscous Fan
Fan Blade Removal
Fan Blade Installation
Fan Belt
Belt Tensioner
Inspection and Repair
Coolant Pump
Fuel Tank
Torques
Delphi Rotary Fuel Pump Removal and Installation
Checking Injection Pump Static Timing
Injection Pump Static Timing -- Adjustment
Setting Pump Timing on an Untimed Pump
General specifications
Cylinder Mechanical Engine -- F4CE0484B*D / F4CE9484B*J600

SECTION 18 -- CLUTCH4 topics

Clutch
Hydraulic Release Bearing / Slave Cylinder
Inspection
Assembly Overhaul

SECTION 21 -- TRANSMISSION SYSTEMS121 topics

Input Sensors
Transmission Oil Temperature Sensor
Clutch Pedal Potentiometer and Disconnect Switch
Shuttle Lever
Forward / Reverse and 1--4 / 5--8 Potentiometers
Gear Shift Lever
Gear Selector Switches
Synchronizer Status Switches
Parking Brake Switch
Seat Switch
Output Devices
Clutch PWM Valves, C1, C2, C3 and C4
Forward, Reverse, 1--4 and 5--8 PWM Valves
Analogue Digital Instrument Cluster (ADIC)
Control Device
Controller
x 16 Transmission
Gear Shift Displays
LED Gear Display
Digital Gear Shift Display
Speed Matching
Sequential Powershifting
Auto Shift Function (where fitted)
Auto Take Off (ATO)
Transmission Gear Teeth
Power Flows -- Neutral
Power Flows -- 1st Gear
Power Flows -- 2nd Gear
Power Flows -- 3rd Gear
Power Flows -- 4th Gear
Power Flows -- 5th Gear
Power Flows -- 8th Gear
Power Flows -- 16th Gear
Power Flows -- 2nd Reverse Gear
Transmission Hydraulic Circuit Schematic Illustrations
Transmission Schematic Key
Start Up
Gear 1 Selected, Inching Pedal Partially Raised
Gear 1 Selected, Inching Pedal Fully Released
Troubleshooting Diagrams
Diagram 1 -- Tractor Does Not Drive in any Gear
Diagram 2 -- Tractor Drives in Ranges but has Following Fault
Gears Missing
Between Powershifts (in work tractor stops or could be jerky)
Diagram 4 -- Tractor Drives in all Gears but has the Following Fault
Poor Clutch Pedal Feathering / Inching Performance
Diagram 5 -- Clutch Pedal Potentiometer Calibration Check
Following Fault
when Shifting
Clutches Squeal / Whine During Inching
Transmission is Noisy in Operation
Transmission Clunks During Inching
Transmission Disassembly / Assembly Information
Front Section Removal
Middle Section Removal
Rear Section Removal
Front Section Disassembly / Assembly
Middle Section Disassembly / Assembly
Rear Section Disassembly / Assembly
Transmission Top Cover
Transmission Control Valve
Lubrication Valve
Removal and Disassembly
Inspection and Assembly
Control Valve Cover
Control Valve
Synchronizer
Transmission Housing Transfer Tubes
Removal / Installation
Adjustments
Forward / Reverse Synchronizer End--Float
Forward / Reverse and Main (1--4 / 5--8) Synchronizers
High / Low Range Cable
High / Low Range Synchronizer
Sensing Hydraulic Pump
Gear Pump
Lubrication Control Valve
Forward / Reverse Potentiometer
Upshift and Downshift Switches
High / Medium Synchronizer Status Switch
First / Second Synchronizer Status Switch
Third / Fourth Synchronizer Status Switch
Rear Axle Speed Sensor
C1 and C2 Clutch PWM Solenoid Valves and Dump Solenoid Valve
Forward / Reverse PWM Solenoid Valves
Electrical Operation
Neutral
Gear Selection
Inching / Feathering
Gear Shifting
Drive
C1 (Under Drive) to C2 (Direct Drive)
Hydraulic Operation
Sectional Views
24x24 Transmission
Power Flows -- 13th Gear
Power Flows -- 24th Gear
Power Flows -- Reverse 9th Gear
Power Flows -- Reverse 20th Gear
C1 / C2 Clutch Housing
Clutch Plate Set
Adjustment
C1 Clutch Cluster Gear Shaft End FLoat
Lubrication Oil Control Valve
Disassembly / Assembly
Transmission Component
Output Shaft End FLoat
Gearshift Cable
Main Shift Lever
Range Lever
12x12 Transmission
Power Flows -- 7th Gear
Power Flows -- 12th Gear
Power Flows -- Reverse 6th Gear
Electro--Hydraulic Engaged Creeper
Mechanical Engaged Creeper
Manual Four Wheel Drive
Automatic Four Wheel Drive
Four Wheel Drive Off
Standard Front Axle Four Wheel Driveshaft
Supersteer Front Axle Four Wheel Driveshaft

SECTION 23 -- DRIVE LINES8 topics

Four Wheel Drive Clutch
Four Wheel Drive Multi--wet Plate Clutch
Assembly/Adjustments
Four Wheel Drive Dog Clutch
Four Wheel Driveshaft Oil Supply Manifold
Front Differential Lock Assembly -- Dog Clutch
Front Differential Lock Assembly -- Multi--Wet Plate Clutch
Hydraulic Differential Lock

SECTION 25 -- MECHANICAL FRONT AXLE29 topics

Standard Axle
Hub Cassette Seal
Front Axle
Multi--Wet Plate Clutch Differential
Differential Lock Disassembly
Differential Lock Assembly
Crown Wheel Differential Cage Disassembly
Crown Wheel Differential Cage Assembly/Adjustments
Dog Clutch Differential
Differential Lock Disassembly/Assembly
Crown Wheel Differential Cage Disassembly/Assembly
Pinion Shaft Standard Front Axle
Installation/Adjustments
Pinion Shaft -- Supersteer and Suspended Front Axle
Crown Wheel Multi--Wet Plate Clutch Differential Lock
Differential Bearing Multi--Wet Plate Differential Lock
Preload
Crown Wheel Dog Clutch Differential Lock
Differential Bearing Dog Clutch Differential Lock
Limited Slip Self--locking Differential
Axle Component -- All Options
Steering Swivel Pins And Bearings
Replacement
Swivel Pin And Potentiometer
Steering Angle Potentiometer Replacement
Steering Angle Potentiometer Replacement (Models Post 06--2005)
Stub Axle
Steering -- Drive Wheels
Alignment

SECTION 10 -- ENGINE -- CHAPTER 1

SECTION 10 -- ENGINE -- CHAPTER 2

SECTION 10 -- ENGINE -- CHAPTER 3

SECTION 10 -- ENGINE -- CHAPTER 4

SECTION 10 -- ENGINE -- CHAPTER 51 topic

Tractors with Air Conditioning

SECTION 10 -- ENGINE -- CHAPTER 8

SECTION 35 -- HYDRAULIC SYSTEMS -- CHAPTER 325 topics

Principal of Draft Control
Hydraulic Lift Assembly and Control Valve
Hydraulic Pump
Electronic Draft Control (EDC) Processor
Load Sensing Pins
Operator Controls
Rear Fender Lift Lower Switches
Draft Control
Low Sensitivity Setting
High Sensitivity Setting
Hydraulic Operation of Lift Control Valve
Flow Control Spool
Raise Spool
Raise Solenoid
Load Check Valve
Lift Cylinder Relief Valve
Lower Solenoid
Lowering Metering Valve
Electronic Draft Control
Raising
Lowering
Calibrations
Error Codes
Electronic Draft Control Valve
Load Sensing Pin

SECTION 35 -- HYDRAULIC SYSTEMS -- CHAPTER 825 topics

Remote Control Valves Not Working -- Electro--Hydraulic Remote Valves
Fault Code Listing
Control Levers
Isolator Switch
Manual and Programmable Lever Operation
Manual Operation
Timed Program Operation
Programing a Double Acting Service
Programing a Single Acting Service
Replaying a Timed Program
Deleting Programs
Relieving System Pressure
Quick Couplers
Connecting Single-Acting Cylinders
Connecting Double-Acting Cylinders
Operating Continuous Flow Hydraulic Equipment
Hydraulic Lift Simultaneously
Bleeding Remote Cylinders
Valve Description
Solenoid Control Unit -- PCC Valve
Load Hold Check Valve
Lock Valve
Control Valve Spool
Spool Centering Spring
Re--Calibrating Electronic Remote Valve Levers

SECTION 35 -- HYDRAULIC SYSTEMS -- CHAPTER 8A1 topic

Configurable Detent Control

SECTION 55 -- ELECTRICAL SYSTEM -- CHAPTER 617 topics

Wiring Diagrams
Circuit Description -- All Models
How to Use the Linear Wiring Diagrams
Symbols
Component Identification and Wiring Diagram Location Key
16x16 Transmission, W/Cab, W/Electronic Engine
16x16 Transmission, W/Cab, W/Mechanical Engine
24x24 Transmission, W/Cab, W/Electronic Engine
24x24 Transmission, W/Cab, W/Mechanical Engine
16x16 Transmission, L/Cab, W/Electronic Engine
16x16 Transmission, L/Cab, W/Mechanical Engine
24x24 Transmission, L/Cab, W/Electronic Engine
24x24 Transmission, L/Cab, W/Mechanical Engine
12x12 Transmission, W/Cab, W/Mechanical Engine
12x12 Transmission, L/Cab, W/Mechanical Engine
16x16 Transmission, W/Cab, W/Electronic Engine, W/EHR’s
Wire Identification Key

SECTION 55 -- ELECTRICAL SYSTEM -- CHAPTER 720 topics

Harness Identification
Main Extension Connectors
Harness Ground Locations
Wire Colors
Wire Codes
Lighting Harness
Engine Harness -- 4 & 6 Cylinder Mechanical
Engine Harness -- 4 & 6 Cylinder Electronic
Front ElectrIcal Engine Harness (w/Electronic Engine)
Transmission Harness -- 16 x 16
Transmission Harness -- 24 x 24
Switch Panel Harness
Switch Panel 12 X 12 Harness
Electronic Remotes
Fender Harness
Roof Harness
Cab Main Harness 12 x 12
Transmission Harness -- 12 x 12
Less Cab Main Harness 12 x 12
Cab Roof Harness-- Low Profile Cab (from 06--2005)

SECTION 55 -- ELECTRICAL SYSTEM -- CHAPTER 823 topics

Calibration Set Up Procedures
Required When
Set Up Procedure
U Fault Codes
x 16 Transmission -- Cl utch and Synchronizer Calibration
Flywheel Torque Sensor Calibration
x 16 Transmission Calibration
Manual Adjustment of C3/C4 clutches
x 24 Transmission -- Clutch and Synchroniser Calibration
Electronic Draft control calibrations
Lift Lever/Arm Potentiometers
EDC Valve Solenoids
Calibrating the Ground Speed Display
Auto Calibration with CAL/SEL Button
Manual Calibration with CAL/SEL Button
Auto Calibration with Enhanced Keypad (where fitted)
Manual Calibration with Enhanced Keypad (where fitted)
Ground Speed Calibration Numbers
Suspended Front Axle Calibration (H1)
EHR Valve Number Programming
PTO torque sensor calibration
PTO Clutch Calibration
Steering Angle Sensor Calibration

Inside this manual

Real pages from this service manual (4,553 pages). Open the sample pages (PDF, 862 KB)

Sample pages from the New Holland TS100A, TS110A, TS115A, TS125A, TS130A, TS135A, T6010, T6020 and 3 more Tractor Service Manual: Diagram, Specifications, Troubleshooting, Color page, Color page, Foldout diagram (color)

Diagram, page 1,445: SECTION 35 -- HYDRAULIC SYSTEMS -- CHAPTER 3
Specifications, page 2,145: SECTION 50 -- AUXILIARY UNITS -- CHAPTER 1
Troubleshooting, page 4,175: ERROR CODE 6022 -- FOUR WHEEL DRIVE SOLENOID STUCK OFF
Color page, page 1,454: SECTION 35 -- HYDRAULIC SYSTEMS -- CHAPTER 3
Color page, page 1,749: SECTION 35 -- HYDRAULIC SYSTEMS -- CHAPTER 11
Foldout diagram (color), page 1,356: SECTION 35 -- HYDRAULIC SYSTEMS -- CHAPTER 1

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Operator's Manual 6045351100 · 389 pagesCovers TS100A, TS110A, TS115A, TS125A, TS135A$69.67Details

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This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

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Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 4,553 pages

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