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Skyjack SJ519 TH Telehandler Service Manual

159 pages · Publication 216942AE

$69.85
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Models
SJ519 TH
Serial coverage
SJ519 TH: 87500000 to 87599999
Manual type
Service Manual
Pages
159
Publication
216942AE
Condition
Brand new
Skyjack SJ519 TH Telehandler Service Manual, publication 216942AE

What's inside

From the manual's own table of contents: 5 sections, 142 entries. See sample pages (PDF, 722 KB)

Section 1 – Maintenance20 topics
  • Read and Heed
    • 1.1-1 Telehandler Definition
    • 1.1-2 Purpose of Equipment
    • 1.1-3 Use of Equipment
    • 1.1-4 Service Policy and Warranty
    • 1.1-5 Ownership of MEWP
    • 1.1-6 Optional equipment
  • General information
    • 1.2-1 Replacement parts
    • 1.2-2 Maintenance and service safety tips
    • 1.2-3 Hydraulic system & component maintenance and repair
    • 1.2-4 Hydraulic oil maintenance
    • 1.2-5 Hydraulic maintenance tips
  • Scheduled maintenance and inspections
    • 1.3-1 Service bulletins
    • 1.3-2 Maintenance and inspections
    • 1.3-3 Schedule and instructions
    • 1.3-5 Pre-delivery/maintenance and inspection checklist
    • 1.3-6 Inspection points
    • 1.3-7 Function tests
Section 2 – Maintenance Tables10 topics
  • Standard Hose Numbering System
  • Torque Specifications for Fasteners (Metric)
  • Torque Specifications for Fasteners (US)
  • Torque Specifications for Hydraulic Couplings & Hoses
  • Axle Torque Specifications
  • Axle Maintenance Intervals
  • Specifications and Features
  • Recommended Fluids/Lubrications
  • Pressure Setting
  • Air Conditioner Temperature & Pressures
Section 3 – System Component Identification and Schematics32 topics
  • Electrical Symbol Chart
  • Hydraulic Symbol Chart
  • Electrical Schematic Parts List
  • Hydraulic Schematic Parts List
  • Eaton Hydraulic Pump and Return Filter Ports Identification, S/N 87 501 291 and below
  • Danfoss Hydraulic Pump Identification, S/N 87 501 292 and above
  • Steer Manifold
  • Main Manifold
  • Pilot Manifold
  • Pedal Ports Identification
  • Joystick Ports Identification
  • Major Components Identification and Location - Boom and Cab
  • Major Components Identification and Location - Engine Compartment and Frame
  • Glow Plug Harness
  • Road Lights Harness
  • Boom Lights Harness
  • Beacon Light Harness
  • Work Lights Harness
  • Console Harness (S/N 87 500 732 and below)
  • Console Harness Wiring (S/N 87 500 732 and below)
  • Console Harness (S/N 87 500 733 and above)
  • Console Harness Wiring (S/N 87 500 733 and above)
  • Engine Harness - Eaton Pump (black), S/N 87 501 112 and below
  • Engine Harness Wiring - - Eaton Pump (black), S/N 87 501 112 and below
  • Engine Harness - Eaton Pump with HXF Controller (black), S/N 87 501 113 to 87 501 291
  • Engine Harness Wiring - Eaton Pump with HXF Controller (black), S/N 87 501 113 to 87 501 291
  • Engine Harness - Danfoss Plus 1 Pump, S/N 87 501 292 and above
  • Engine Harness Wiring - Danfoss Plus 1 Pump, S/N 87 501 292 and above
  • Electrical Schematic - Eaton Pump (black) & EMR4 Engine, S/N 87 501 112 and below
  • Electrical Schematic - Danfoss Plus 1 Pump (blue) & EMR5 Engine , S/N 87 501 292 and above
  • Hydraulic Schematic, S/N 87 501 291 and below
  • Hydraulic Schematic, S/N 87 501 292 and above
Section 4 – Troubleshooting Information30 topics
  • Introduction
  • Electrical System
    • 4.2-1 Engine Will Not Crank
    • 4.2-2 Engine Cranks But Will Not Run
    • 4.2-3 Park Brake Will Not Release
    • 4.2-4 Forward or Reverse Will Not Engage
    • 4.2-5 No Forward Drive
    • 4.2-6 No Reverse Drive
    • 4.2-7 Front Steer Mode Only, Fuel gauge inoperative
    • 4.2-8 Front Steer Mode Only
    • 4.2-9 No 4W (Round) Steer Mode
    • 4.2-10 No Crab Steer Mode
    • 4.2-11 Function Does Not Switch from Boom Raise/Lower To Carriage Tilt Up/Down With Carriage Tilt Switch SW6 Depressed
  • Hydraulic System
    • 4.3-1 All Controls inoperative
    • 4.3-2 All Boom Functions Inoperative
    • 4.3-3 No Boom Raise
    • 4.3-4 No Boom Lower
    • 4.3-5 No Telescope Extend
    • 4.3-6 No Telescope Retract
    • 4.3-7 No Carriage Tilt Up
    • 4.3-8 No carriage Tilt Down
    • 4.3-9 No Aux. Functions
    • 4.3-10 Hard or No Steering
    • 4.3-11 Park Brake will not Release
    • 4.3-12 Park Brake Will Not Engage
    • 4.3-13 Service Brake Will Not Engage
    • 4.3-14 No Drive Function Forward or Reverse
    • 4.3-15 No Forward Drive
    • 4.3-16 No Reverse Drive
Section 5 – Procedures45 topics
  • General Information
    • 5.1-1 Safety and Workmanship
    • 5.1-2 Engine and Transmission
  • 5.2 10 Hour or Daily Routine Maintenance
    • 5.2-1 Check Engine Oil Level
    • 5.2-2 Check Coolant Level, Radiator and Hoses
    • 5.2-3 Check Air Cleaner Restriction and Filter Elements
    • 5.2-4 Check Hydraulic Oil Level
    • 5.2-5 Drain Fuel/Water Separator
    • 5.2-7 Check Parking Brake
    • 5.2-8 Check Tire Pressure and Condition
    • 5.2-9 Check Seat Belt and Mounting Hardware
    • 5.2-10 Check Windshield Washer Fluid Level and Wiper Condition
  • 5.3 50 Hour or Weekly Routine Maintenance
    • 5.3-1 Check Fork Pins
  • 5.4 250 Hour or Quarterly Routine Maintenance
    • 5.4-1 Check Lug Nut Torque
    • 5.4-2 Check Oil Level in Axle Differential Planetary wheel Ends
    • 5.4-3 Check Oil level in Axle differentials
    • 5.4-4 Replace Engine Oil and Filter
    • 5.4-5 Change Engine Fuel filter and Fuel/Water Separator
    • 5.4-6 Clean Hydraulic Tank Breather
    • 5.4-7 Torque Axle Mounting Bolts
    • 5.4-8 Check Boom Wear Pad Clearances
    • 5.4-9 Grease Axle Pivot Bearings and King Pins
    • 5.4-10 Grease Drive Shaft U-joints and slip joints
    • 5.4-11 Wear Pads Greasing
  • 5.5 1000 Hour or Annual Routine Maintenance
    • 5.5-1 Change Hydraulic Oil Filter
    • 5.5-2 Change Hydraulic Oil and Clean Hydraulic Tank
    • 5.5-3 Change Axle Differential Oil
    • 5.5-4 Change Axle Planetary Oil
    • 5.5-5 Change Engine Coolant
  • Non-Routine Maintenance
    • 5.6-1 Wear Pads Replacement Procedure
    • 5.6-2 Engine Display Fault Codes
    • 5.6-5 Eaton Drive Controller (Black) Error Codes, S/N 85 501 291 and below
    • 5.6-6 Danfoss Plus 1 Drive Controller (Blue) Error Codes, S/N 85 501 292 and above
    • 5.6-7 Danfoss Plus 1 Drive Controller (Blue) Pin Chart - S/N 85 501 292 and above
    • 5.6-8 Danfoss Pump and Motor Resistance Checks
    • 5.6-9 Hydraulic Pressure Test Procedure
    • 5.6-10 Bleeding Hydraulic Circuits
    • 5.6-11 Brake Inspection
  • A/C Component Locations
    • 5.7-1 Refrigerant Charging Procedure

Inside this manual

Real pages from this service manual (159 pages). Open the sample pages (PDF, 720 KB)

Sample pages from the Skyjack SJ519 TH Telehandler Service Manual: Specifications, Diagram, Troubleshooting, Color page, Color page, Foldout diagram
  • Specifications, page 31: Section 2 – Maintenance Tables
  • Diagram, page 41: Section 3 – System Component Identification and Schematics
  • Troubleshooting, page 83: Section 4 – Troubleshooting Information
  • Color page, page 9
  • Color page, page 115: Section 5 – Procedures
  • Foldout diagram, page 63: 57-16 BN/GN TEW

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the SJ519 TH are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 216942AE$69.85
Other manuals for the SJ519 TH

Operator's manuals

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Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 159 pages

Quantity one is the manual described above.

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