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Terex Genie GS-3384, GS-3390, GS-4390, GS-5390 Scissor Lift Service Manual

193 pages · Publication 1272222

$69.57
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Models
Genie GS-3384, GS-3390, GS-4390, GS-5390
Serial coverage
See Cover
Manual type
Service Manual
Pages
193
Publication
1272222
Condition
Brand new
Terex Genie GS-3384, GS-3390, GS-4390, GS-5390 Scissor Lift Service Manual, publication 1272222

What's inside

From the manual's own table of contents: 98 sections, 140 entries. See sample pages (PDF, 691 KB)

Introduction Introduction
Important Information
Find a Manual for this Model
Revision History
Serial Number Legend
Section 1 Safety Rules
General Safety Rules
Section 2 Specifications
Machine Specifications
Performance Specifications
Hydraulic Specification
Hydraulic Component Specifications
Manifold Component Specifications
Ford MSG-425 EFI Engine Specifications
Deutz D2011 L03i Engine Specifications
Deutz D 2.9 L4 Engine Specifications
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
Section 3 Repair Procedures
Introduction
Platform Controls
Circuit Board1 topic
  • How to Remove the Platform Controls Circuit Board
Platform Components
Platform1 topic
  • How to Remove the Platform
Show all 98 sections
Platform Extension Deck1 topic
  • How to Remove the Platform Extension Deck
Scissor Components
Scissor Assembly, GS-3384 and GS-33902 topics
  • How to Disassemble the Scissor Assembly
  • How to Disassemble a Scissor Arm Pair
Scissor Assembly, GS-4390
Scissor Assembly, GS-5390
Wear Pads2 topics
  • How to Replace the Scissor Arm Wear Pad
  • How to Replace the Chassis Scissor Arm Wear Pads
Lift Cylinders2 topics
  • How to Remove the Lift Cylinder - GS-3384, GS-3390 and GS-4390
  • How to Remove the Lift Cylinder - GS-5390
Engines
RPM Adjustment - Deutz D2011L03i Models
Engine Fault Codes
Flex Plate3 topics
  • How to Remove the Flex Plate - Ford Models
  • How to Remove the Flex Plate - Deutz Models
  • How to Install the Flex Plate
Ground Controls
Auxiliary Platform Lowering
Controller Adjustments8 topics
  • How to Determine the Revision Level
  • How to Adjust the Stowed Drive Speed
  • How to Adjust the High Torque Drive Speed
  • How to Adjust the Raised Drive Speed
  • How to Adjust the Lift Speed
  • How to Adjust the Platform Lower Speed
  • How to Adjust the Platform Settling Speed
  • How to Adjust the Steer Speed
Software Configuration
Level Sensor - Models without Outriggers1 topic
  • How to Install and Calibrate the Level Sensor - Models without Outriggers
Level Sensor - Models with Outriggers1 topic
  • How to Install and Calibrate the Level Sensor - Models with Outriggers
Hydraulic Pump
Lift/Steer Pump1 topic
  • How to Remove the Lift/Steer Pump
Drive Pump3 topics
  • How to Remove the Drive Pump
  • How to Prime the Pump
  • How to Adjust the Pump Neutral
Manifolds
Function Manifold Components - Models with Outriggers
Function Manifold Components - Models without Outriggers
Traction Manifold Components
Oscillate Manifold Components, GS-90 (option)
Welder Manifold Components (option)
Valve Adjustments - Function Manifold2 topics
  • How to Adjust the System Relief Valve
  • How to Adjust the Steer Relief Valve
Valve Adjustments - Traction Manifold1 topic
  • How to Adjust the Charge Pressure Relief Valve
Generator Manifold Components
Valve Adjustments - Generator Manifold1 topic
  • How to Adjust the Generator Voltage
Generator Relief Valve Manifold Components
Valve Coils
Fuel and Hydraulic Tanks
Fuel Tank
Hydraulic Tank
Steer Axle Components
Yoke Assembly2 topics
  • How to Remove the Yoke and Drive Motor
  • How to Remove a Drive Motor
Steer Cylinder
Oscillating Axle Option - GS-90 Models
Non-steer Axle Components
Drive Motor and Brake1 topic
  • How to Remove a Drive Motor and Brake
Drive Hub1 topic
  • How to Remove a Drive Hub
Oscillating Axle
Outrigger Components
Outrigger Cylinder1 topic
  • How to Remove an Outrigger Cylinder (if equipped)
Platform Overload Components
Platform Overload System2 topics
  • How to Calibrate the Platform Overload System
  • (software version B3 and later)
Section 4 Fault Codes
Control System Fault Codes
Fault Code Display - Deutz Models3 topics
  • Deutz D 2.9 L4 Models
  • Soft Key Functions and Icons - Deutz D 2.9 L4 Models
  • Main Menu Structure - Deutz D 2.9 L4 Models
Deutz D 2.9 L4 Engine Fault Codes
Ford MSG-425 Engine Fault Codes2 topics
  • How to Retrieve Ford Engine Fault Codes
  • How to Clear Engine Fault Codes from the ECM
Section 5 Schematics
Electrical Symbols Legend
Hydraulic Symbols Legend
Electrical Component and Wire Color Legends
Ford Engine Relay Layout
Electronic Control Module Layout
Electronic Control Module Pin-Out Legend
Ground Controls Wiring Panel Layout
Wiring Diagram - Platform Control Box
Limit Switch Legend
Wiring Diagram - 12 kW Hydraulic Generator (option)
Electrical Schematics - Engine Harness
Ford MSG-425 EFI Engine Wire Harness
Deutx D 2.9 L4 Engine Wire Harness
Hydraulic Schematics
Electrical Schematics – ANSI and CSA Models
Electrical Schematic, Ford Engine Models (ANSI/CSA)
Electrical Schematic, Deutz Engine Models (ANSI/CSA)
Electrical Schematics – AS and CE Models
Electrical Schematic, Ford Engine Models (AS/CE)
Electrical Schematic, Deutz Engine Models (AS/CE)
liters Tire ply rating, minimum

Inside this manual

Real pages from this service manual (193 pages). Open the sample pages (PDF, 690 KB)

Sample pages from the Terex Genie GS-3384, GS-3390, GS-4390, GS-5390 Scissor Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 96: Manifolds
  • Troubleshooting, page 146: Ford MSG-425 Engine Fault Codes
  • Diagram, page 186: Electrical Schematic, Ford Engine Models (AS/CE)
  • Foldout diagram, page 168: Service and Repair Manual

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Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 193 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).