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Terex Genie GS-3390, GS-4390, GS-5390 Scissor Lift Service Manual

352 pages · Publication 72863

$69.59
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Models
Genie GS-3390, GS-4390, GS-5390
Serial coverage
from 40001 to GS9005-42685
Manual type
Service Manual
Pages
352
Publication
72863
Condition
Brand new
Terex Genie GS-3390, GS-4390, GS-5390 Scissor Lift Service Manual, publication 72863

What's inside

From the manual's own table of contents: 118 topics. See sample pages (PDF, 606 KB)

  • Important Information
  • Revision History
  • Serial Number Legend
  • General Safety Rules
  • Machine Specifications
  • Performance Specifications
  • Hydraulic Specifications
  • Hydraulic Component Specifications
  • Manifold Component Specifications
  • Valve Coil Resistance Specifications
  • Ford LRG-425 EFI Engine
  • Deutz F4L 1011F Engine
  • Deutz F3L 1011F Engine
  • Deutz F3L 2011 Engine
  • Deutz D2011L03i Engine
  • Hydraulic Hose and Fitting Torque Specifications
  • SAE and Metric Fasteners Torque Charts
  • Introduction
  • Pre-delivery Preparation Report
  • Maintenance Inspection Report
  • Inspect the Manuals and Decals
  • Perform Pre-operation Inspection
  • Perform Function Tests
  • Perform Engine Maintenance - Ford models
Show all 118 topics
  • Perform Engine Maintenance - Deutz models
  • Test the Oscillate Axle
  • Perform 30 Day Service
  • A-11 Perform Engine Maintenance - Deutz 1011F Models
  • A-12 Drain the Fuel Filter / Water Separator - Deutz models
  • A-13 Perform Engine Maintenance - Ford Models
  • Inspect the Battery
  • Inspect the Electrical Wiring
  • Perform Engine Maintenance - Deutz 1011F Models
  • Check the Exhaust System
  • Inspect the Engine Air Filter
  • Check and Adjust the Engine RPM
  • Confirm the Proper Brake Configuration
  • Inspect the Tires and Wheels (including lug nut torque)
  • Check the Oil Level in the Drive Hubs
  • B-10 Test the Key Switch
  • B-11 Test the Emergency Stop
  • B-12 Test the Automotive-style Horn
  • B-13 Test the Fuel Select Operation - Ford Models
  • B-14 Test the Drive Brakes
  • B-15 Test the Drive Speed - Stowed Position
  • B-16 Test the Drive Speed - Raised Position
  • B-17 Perform Hydraulic Oil Analysis
  • B-18 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
  • B-19 Replace the Engine Air Filter Element - Ford Models
  • B-20 Perform Engine Maintenance - Ford Models
  • Test the Platform Overload System (if equipped)
  • Replace the Engine Air Filter Element - Deutz Models
  • Models with Optional Hydraulic Oil
  • Check the Scissor Arm Wear Pads
  • Check the Free-wheel Configuration
  • Replace the Drive Hub Oil
  • Replace the Fuel Filter / Water Separator - Deutz models
  • Replace the Hydraulic Filters
  • Test or Replace the Hydraulic Oil
  • Perform Engine Maintenance - Deutz 2011 Models
  • (before serial number GS9003-41369)
  • Circuit Boards
  • Joystick Controller
  • Controller Adjustments (before serial number GS9003-41523)
  • Software Configuration (before serial number GS9003-41523)
  • Platform
  • Platform Extension Deck
  • Scissor Assembly, GS-3390
  • Scissor Assembly, GS-4390
  • Scissor Assembly, GS-5390
  • Wear Pads
  • Lift Cylinder(s)
  • RPM Adjustment
  • Engine Fault Codes - Ford Models
  • Flex Plate
  • Oil Temperature and Oil Pressure Switches - Deutz Models
  • Coolant Temperature and Oil Pressure Switches - Ford Models
  • Auxiliary Platform Lowering
  • Controller Adjustments (after serial number GS9003-41522)
  • Software Configuration (after serial number GS9003-41522)
  • (before serial number 41158)
  • (after serial number 41157)
  • Level Sensor - Models with Outriggers
  • Lift/Steer Pump
  • Drive Pump
  • (before serial number 40519)
  • (after serial number 40518)
  • (before serial number GS9004-41691)
  • (after serial number GS9004-41690)
  • (optional after serial number GS9004-41690)
  • Valve Adjustments - Function Manifold
  • Valve Adjustments - Drive Manifold
  • 7-10 Generator Manifold Components
  • 7-11 Valve Adjustments - Generator Manifold
  • 7-12 Valve Coils
  • Fuel Tank
  • Hydraulic Tank
  • Yoke and Drive Motor
  • Steer Cylinder
  • Tie Rod
  • Oscillating Axle Option (after serial number GS9004-41690)
  • 10-1 Drive Motor and Brake
  • 10-2 Drive Hub
  • 10-3 Oscillating Axle
  • 11-1 Outrigger Cylinder
  • 12-1 Platform Overload System
  • (before serial number GS9003-41523)
  • (after serial number GS9003-41522)
  • (after serial number GS9003-41368)
  • (before serial number 41523)
  • Ford Engine Relay Layout
  • Electrical Schematics Abbreviation and Wire Color Legends
  • Limit Switch Legend
  • Electrical Symbols Legend
  • (after serial number GS9004-41693)
  • (before serial number 40428)
  • Hydraulic Schematics Component Call-out Legend
  • Hydraulic Symbols Legend

Inside this manual

Real pages from this service manual (352 pages). Open the sample pages (PDF, 606 KB)

Sample pages from the Terex Genie GS-3390, GS-4390, GS-5390 Scissor Lift Service Manual: Specifications, Troubleshooting, Diagram, Color page
  • Specifications, page 17: Section 2 • Specifications
  • Troubleshooting, page 212: Section 5 • Fault Codes
  • Diagram, page 287: Electrical Schematic
  • Color page, page 27: Section 2 • Specifications

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 72863$69.59
Other manuals for the Genie GS-3390

Parts manuals

Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 352 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).