Terex Genie GTH-4016 R, GTH-4018 R, GTH-5021 R Stage 3A, 3B Telescopic Forklift Service Manual
232 pages · Publication 57.4400.9209
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- Models
- Genie GTH-4016 R, GTH-4018 R, GTH-5021 R Stage 3A, 3B
- Serial coverage
- GTH-4016 R from SN GTH4016R15M-101, GTH-4018 R from SN GTH4018R15M-101, GTH-5021 R from SN GTH5021R14B-101
- Manual type
- Service Manual
- Pages
- 232
- Publication
- 57.4400.9209
- Condition
- Brand new
What's inside
From the manual's own table of contents: 80 topics. See sample pages (PDF, 654 KB)
- Important Information
- Revision History
- Serial Number Legend
- General Safety Rules
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications
- Hydraulic Component Specifications
- Function Manifold Specifications
- Air Conditioner Refrigerant Specifications
- Perkins 1104D-E44TA Engine
- Perkins 854E-E34TA Engine
- Carraro TB172/2 STOP&GO Gearbox
- Carraro 26.32M Drive Axle
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- SAE and Metric Fasteners Torque Charts
- Introduction
- Pre-delivery Preparation Report
- Maintenance Inspection Report
- Inspect the Manuals and Decals
- Perform Pre-operation Inspection
- Perform Function Tests
- Lubricate the Boom
Show all 80 topics
- Perform Engine Maintenance - Perkins Models
- Safety Devices
- Perform 30 Day Service
- Emergency Pump Operations (if equipped)
- Perform Axle Maintenance
- A-10 Perform Engine Maintenance - Perkins 854E Models
- A-11 Perform Engine Maintenance - Perkins Models
- A-12 Perform Axle Maintenance
- Inspect the Electrical Wiring
- Gearbox Oil Level
- Slewing upper structure Reduction Gear Oil Level
- Check the Exhaust System
- Inspect the Engine Air Filter
- Inspect the Tires, Wheels and Lug Nut Torque
- Perform Hydraulic Oil Analysis
- Check the Boom Wear Pads
- Inspect the Forks
- Tighten the Boom Chains
- Replace the Hydraulic Tank Return Filter Element
- Change Gearbox Oil
- Change Slewing upper structure Reduction Gear Oil
- Perform Engine Maintenance - Perkins 854E Models
- Test or Replace the Hydraulic Oil
- Boom Sensors
- Boom
- Boom Lift Cylinder
- Boom Extend Cylinder
- Fork Level Slave Cylinder
- Fork Tilt Cylinder
- Operator’s Compartment
- Machine Controls
- Fuel tank
- Hydraulic tank
- Engines
- Engine Fault Codes
- Gearbox
- Axle
- Boom Function Gear Pump
- Auxiliary Gear Pump
- Hydrostatic Transmission Pump
- Function Manifold components - Models with Single Joystick
- Valve coils
- Outriggers
- Outriggers sensors
- Slewing ring-pinion gap control and regulation
- Slewing upper structure sensors
- 11-1 Emergency Pump (if equipped)
- 11-2 Differential lock pressure reducing valve
- How to Read the Overload Warning System Display
- How to Set the Overload Warning System Display
- Diagnostic Display
- Engine Fault Codes - Models with Perkins 854E-E34TA Engine
- Overload Warning System Fault Codes
- Electrical and Hydraulic Symbol Legends
- Electrical Schematic
- Hydraulic Schematic
Inside this manual
Real pages from this service manual (232 pages). Open the sample pages (PDF, 653 KB)
- Specifications, page 15: Section 2 • Specifications
- Troubleshooting, page 123: Section 6 Fault Codes
- Diagram, page 216: Sheet 19 of 20
- Color page, page 71: January 2016
- Foldout diagram (color), page 231: January 2016
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 232 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).