Terex Genie GTH-4016 SR, GTH-4018 SR Telescopic Forklift Service Manual
124 pages · Publication 57.4400.9203
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- Models
- Genie GTH-4016 SR, GTH-4018 SR
- Serial coverage
- GTH-4016 SR from SN 20094, GTH-4018 SR from SN 19785
- Manual type
- Service Manual
- Pages
- 124
- Publication
- 57.4400.9203
- Condition
- Brand new
What's inside
From the manual's own table of contents: 104 topics. See sample pages (PDF, 593 KB)
- Important Information
- Machine Identification
- Personal Safety Rules
- A Operation Description
- Performance Specifications
- Hydraulic Specifications
- Perkins 1104C-44T Engine
- Carraro 2632M FR Drive Axle
- Hydraulic Hose and Fitting Torque Specifications
- Metric Fasteners Torque Charts
- A Introduction
- Pre-delivery Preparation Report
- Maintenance Inspection Report
- Inspect the Manuals and Decals
- Perform Pre-operation Inspection
- Perform Function Test
- Machine Greasing
- Epicyclic Reduction Gears Oil Level
- Axles Oil Level
- Tyre Inflation
- Engine Oil Level
- Engine Cooling System
- Lighting System
- Clean Engine Air Filter
Show all 104 topics
- Safety Devices
- Emergency Pump Operation, if present
- Hydraulic Oil Level In The Tank
- Gear Box Oil Level
- Turntable Reduction Gear Oil Level
- Cylinder Rods
- Inspect the Electrical Wiring
- Boom Sliding Pads Adjusting
- Battery Electrolyte Level
- Block Valves
- Tensioning The Boom Chains (Only for GTH-4018 SR)
- Smoke From the Exaust Muffler
- Change Engine Oil and Filter
- Change Engine Air Outer Filter
- Change Hydraulic Oil Filter
- Clean Cabin Air Filter
- Change Gear Box Oil
- Change Oil in the Turntable Gear
- Change Engine Air Inner Filter
- Change Hydraulic Oil
- Change Cabin Air Filter
- Change Oil in the Axles
- Change Oil in the Epicyclic Reduction Gears
- Change Engine Coolant
- Machine Structure
- Introduction
- How to Replace the Boom Wear Pads
- How to Remove the Lifting Fork Frame
- How to Remove the Boom
- How to Disassemble the GTH-4018 SR Boom
- How to Assemble the GTH-4018 SR Boom
- How to Disassemble the GTH-4016 SR Boom
- How to Assemble the GTH-4016 SR Boom
- How to Remove a Lift Cylinder
- How to Remove the Second Boom Section Extension Cylinder
- How to Remove the Fork Level Cylinder
- How to Remove the Operator’s Compartment
- How to Remove the Steering Column
- How to Test the Steering Column
- How to Remove the Steering Selector
- How to Remove the Joystick
- How to Test the Brake Pedal
- How to Remove the Brake Pedal
- How to Remove the Fuel Tank and the Hydraulic Tank
- How to Remove the Transmission Pump
- How to Test and Adjust the Function Pump
- How to Remove the Boom Gear Function Pump
- How to Test the Boom Function Gear Pump
- How to Remove the Auxiliary Gear Pump
- How to Test the Auxiliary Gear Pump
- How to Remove the Main Valve
- How to Test the Main Valve
- How to Remove the Outriggers Valves Block
- How to Test the Pressure on the Outriggers Valves Block
- How to Test the Outriggers Retracion Valve (only for GTH-4018 SR)
- How to Remove the Boom Lenght and Angle Sensor
- How to Test the Boom Lenght and Angle Sensor
- How to Remove the Trasducer Pressure Switches
- How to Test the Trasducer Pressure Switches
- How to Test the Turret Proximity Switches
- How to Test the Chassis Proximity Switches
- How to Remove the Outriggers Load Pins
- How to Test the Emergency Pump
- How to Test the Differential Lock Pressure Reducing Valve
- How to Check the Engine RPM
- How to Read the Overload Warning System Display
- How to Set the Overload Warning System
- How to Set the Machine Functions
- Overload Warning System Fault Codes
- How to Troubleshoot the Boom Movements
- How to Troubleshoot the Transmission
- How to Troubleshoot the Mechanical Gear
- How to Troubleshoot the Jobsite Position
- How to Troubleshoot the Outriggers Movements
- How to Troubleshoot the Working Mode Selecting
- Electrical Component Legend
- Hydraulic Component Legend
- Electrical Schematic
- Hydraulic Schematic (GTH-4016 SR)
- Hydraulic Schematic (GTH-4018 SR)
Inside this manual
Real pages from this service manual (124 pages). Open the sample pages (PDF, 592 KB)
- Specifications, page 19: Section 2 • Specification
- Troubleshooting, page 93: Section 6 • Troubleshooting
- Diagram, page 101: Section 7 • Schematics
- Color page, page 88: 76 GTH-4016SR • GTH-4018SR Part No. 57.4400.9203
- Color page, page 18: 6 GTH-4016SR • GTH-4018SR
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie GTH-4016 SR, GTH-4018 SR are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 124 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).