Terex Genie GTH-4017 EX, GTH-4514 EX, GTH-4013 EX Telescopic Forklift Service Manual
218 pages · Publication 57.0009.0427
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- Models
- Genie GTH-4017 EX, GTH-4514 EX, GTH-4013 EX
- Serial coverage
- See Cover
- Manual type
- Service Manual
- Pages
- 218
- Publication
- 57.0009.0427
- Condition
- Brand new
What's inside
From the manual's own table of contents: 143 topics. See sample pages (PDF, 603 KB)
- Introduction
- Important
- Machine Identification
- Description
- Description of the machine operation GTH-4017EX - GTH-4514EX
- Hydraulic schematic GTH-4017EX - GTH-4514EX
- Description of the machine operation GTH-4013EX
- Hydraulic schematic GTH-4013EX
- Safety Rules
- Personal safety
- Workplace safety
- General remarks
- Servicemen's requisites
- Personal protective equipment
- General safety precautions
- Working area
- Precautions during work
- Technical Specification
- Main dimensions
- Tyres
- Limit of use
- Weight
- Speed
- Payload and reach
Show all 143 topics
- Forks (floating type)
- Diesel engine
- Hydraulic system
- Electrical system
- Machine sounds level
- Vibration level
- Refuelling
- Fastener torques
- Locking material
- Hoisting instructions
- Advice to renew flexible hoses
- List of recommended spare parts GTH-4013EX
- Machine paint colour
- Checking the cylinder movement times
- Hydraulic settings
- Preliminary operations
- Calibrating the boom main valve
- Check calibrating hydrostatic transmission
- Hydrostatic transmission pump
- Check transmission piloting
- Calibrating the power steering
- DLE system
- Hydrostatic transmission control unit check system
- Maintenance Inspections
- About this section
- Maintenance table
- Maintenance inspection report
- Maintenance Procedures
- Table A procedures
- and power divider reduction gears
- Check the tightening of the wheel bolts
- Check the tightening of all bolts and nuts
- Check the couplings for oil leaks
- Inspect the Operator's Manual
- Inspect the decals and plates
- Check the engine oil level
- Clean the air suction filter (GTH-4013EX)
- Clean the air suction filter (GTH-4017EX - GTH-4514EX)
- Check and clean the radiator
- A-10 Check the hydraulic oil level in the tank
- Check the greasing of the boom section pads (GTH-4017EX)
- A-12 Grease the forks
- and any equipment of the machine
- A-14 Check the efficency of the lighting electric system
- A-15 Check the efficency of braking system
- A-16 Check the efficency of the steering selection system
- A-17 Check the efficency of the fork balancing system
- A-18 Check the efficient working order of the safety devices
- A-19 Check the engine coolant level
- A-20 Check the efficency of the overload warning system
- A-21 Check the re-sequence of the boom telescope (GTH-4013EX)
- Table B procedures
- Check the efficency of the machine
- Check the tension of the alternator belt
- Check the tyre inflation
- Check the tightening of the wheel nuts
- Check the tightening of the cardan shaft screws
- Clean the radiator fins
- Table C procedures
- and power divider reduction gear
- Change the engine oil and relevant filter
- Check the oil level in the front and rear differential gears
- Check the oil level in the four wheel reduction gears
- Check and clean the engine air filter (GTH-4013EX)
- Check and clean the engine air filter (GTH-4017EX - GTH-4514EX)
- Check the clamping of the cableheads to the battery terminals
- Check the air suction hose between engine and filter
- Check the cylinder chromium-plated rods
- Check the hydraulic lines
- C-10 Check the electric cables
- C-11 Check the wear of the sliding pads of the boom sections
- C-12 Adjust the play of the sliding pads of the boom sections
- C-13 Grease the sliding parts of the boom sections
- C-14 Check the level of the battery electrolyte
- C-15 Check the efficency of the block valves
- Table D procedures
- Visually check the smoke quantity evacuated frin the engine exhaust 45
- Check the tightening of the engine fixing screws
- Check the tightening of the cab fixing screws
- Check the blacklash between pins and bushings in all joints
- Change the hydraulic oil filter cartridge (GTH-4013EX)
- Change the hydraulic oil filter cartridge (GTH-4017EX - GTH-4514EX) 48
- Have the hydraulic system checked by a skilled technician
- Change the engine oil filter and the fuel filter
- Clean the cab air filter
- D-10 Change the oil of the front and rear differential gears
- D-11 Boom chain tensioning (GTH-4017EX - GTH-4514EX)
- Table E procedures
- Change the safety element of engine air filter (GTH-4013EX)
- Change the oil in the power divider gears
- Change the oil in the four wheel reduction gears
- Change the hydraulic oil and the inner hydraulic oil filter
- Table F procedures
- Change the engine coolant
- Table G procedures
- G-1 Check the machine structure
- Problems-Causes-Solutions
- Electrical faults
- Hydraulic faults
- Schemes
- Hydraulic symbols
- Hydraulic schemes
- Electrical symbols
- Electrical schemes
- Fuses and relays GTH-4013EX
- Fuses and relays GTH-4017EX - GTH-4514EX
- Position of components on the machine
- Repair Procedures
- Time schedule
- 001 - Cylinder disassembly - Boom raising cylinder
- 002 - Cylinder disassembly - Fork balance cylinder
- 003 - Removing the engine from the machine
- 004 - Hydraulic pumps disassembly
- 005 - Disassembling the hydraulic motor
- 009 - Water-oil cooler disassembly
- 010 - Main valve disassembly
- 011 - Renewing the slide pads of the telescopic boom GTH-4013EX
- 014 - Renewing the flexible hoses inside the boom GTH-4017EX
- 015 - Cylinder disassembly - Attachment rotation cylinder
Inside this manual
Real pages from this service manual (218 pages). Open the sample pages (PDF, 603 KB)
- Specifications, page 38: Section 2 - Technical Specification
- Troubleshooting, page 128: Section 5 - Problems-Causes-Solutions
- Color page, page 58: Section 2 - Technical Specification
- Color page, page 171: November 2008
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie GTH-4017 EX, GTH-4514 EX are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 218 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).