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Terex Genie GTH-636 Telescopic Forklift Service Manual

125 pages · Publication 1272853

$69.95
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Models
Genie GTH-636
Serial coverage
See Cover
Manual type
Service Manual
Pages
125
Publication
1272853
Condition
Brand new
Terex Genie GTH-636 Telescopic Forklift Service Manual, publication 1272853

What's inside

From the manual's own table of contents: 70 sections, 94 entries. See sample pages (PDF, 611 KB)

Introduction Introduction
Important Information
Find a Manual for this Model
Serial Number Legend
Section 1 Safety Rules
General Safety Rules
Section 2 Specifications
Machine Specifications
Performance Specifications
Hydraulic Oil Specifications
Hydraulic Component Specifications
Manifold Component Specifications
Air Conditioner Refrigerant Specifications
Deutz TD 2.9 Engine Specifications
Dana VDT12000 Transmission Specifications
Dana 212 Drive Axle
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
Section 3 Repair Procedures
Introduction
Boom Components
Boom6 topics
  • How to Replace the Boom Wear Pads
  • How to Use the Quick Attachment
  • How to Replace the Retraction Chain
  • How to Replace the Extension Chains
  • How to Remove the Boom
  • How to Disassemble the Boom
Boom Lift Cylinder
Boom Extension Cylinder
Show all 70 sections
Fork Level Cylinder
Hydraulic Hoses2 topics
  • How to Adjust the Fork Level Cylinder and/or Auxiliary Hose
  • How to Replace the Fork Level Cylinder and/or Auxiliary Hoses
Operator's Compartment
Machine Controls7 topics
  • How to Remove the Steering Column
  • How to Remove the Steering Wheel
  • How to Remove the Steer Orbitral
  • How to Remove the Joystick - Models with Single Joystick
  • How to Remove the Joystick - Models with Dual Joysticks
  • How to Remove the Brake Pedal Assembly
  • How to Remove the Gauge Cluster Assembly
Fuel and Hydraulic Tanks
Engines
Engine Fault Codes
Transmission
Hydraulic Pump6 topics
  • How to Test the Function Pump
  • How to Remove the Function Pump
  • How to Install the Function
  • How to Prime the Function Pump
  • How to Adjust the Function Pump Standby Pressure
  • How to Adjust the Function Pump Pressure Compensator
Manifolds
Primary Function Manifold Components - Models with Single Joystick
Primary Function Manifold Components - Models with Dual Joysticks
Secondary Function Manifold Components
Auxiliary Manifold (option) and Brake Manifold Components
Valve Adjustments - Secondary Function Manifold3 topics
  • How to Set the Steer System Pressure
  • How to Set the Parking Brake System Pressure
  • How to Set the Differential Lock/Joystick System Pressure
Valve Coils
Axle
Axles
Section 4 Fault Codes
Diagnostic Display
Deutz TD 2.9 L4 Engine Fault Codes
Section 5 Schematics
Fuse Panel Layout
Electrical Component & Wire Color Abbreviation Legend
Telematics Connector Pin Legend
Electrical Symbol Legend
Hydraulic Symbols Legend
Harness Map Legend
Electrical Schematics - Harness Maps
Harness Map - Control System Power Single Joystick
Harness Map - Control System Ground Single Joystick
Harness Map - Control System Power Dual Joystick
Harness Map - Control System Ground Dual Joystick
Harness Map - Deutz TD2.9 Engine Battery Power and Ground
Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout
Harness Map - Options Work Lights
Harness Map - Options Road Lights
Harness Map - Options Enclosed Cab with Heater
Harness Map - Options Enclosed Cab with HVAC
Electrical Schematics
Electrical Schematic - View 1 (to SN GTH06E-11749)
Electrical Schematic - View 2 (to SN GTH06E-11749)
Electrical Schematic - Deutz T4F Eng Harness
Hydraulic Schematics
Hydraulic Schematic - Single Joystick (to SN GTH06E-11749)
Hydraulic Schematic - Dual Joysticks (to SN GTH06E-11749)

Inside this manual

Real pages from this service manual (125 pages). Open the sample pages (PDF, 611 KB)

Sample pages from the Terex Genie GTH-636 Telescopic Forklift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram (color)
  • Specifications, page 11: Specifications
  • Troubleshooting, page 69: Fault Codes
  • Diagram, page 94: Harness Map Legend
  • Foldout diagram (color), page 116: Service and Repair Manual

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie GTH-636 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1272853$69.95
Other manuals for the Genie GTH-636

Parts manuals

Details
Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 125 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).