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Terex Genie GTH-636 Telescopic Forklift Service Manual

109 pages · Publication 1287209GT

$69.91
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Models
Genie GTH-636
Serial coverage
from GTH06E-11750
Manual type
Service Manual
Pages
109
Publication
1287209GT
Condition
Brand new
Terex Genie GTH-636 Telescopic Forklift Service Manual, publication 1287209GT

What's inside

From the manual's own table of contents: 31 sections, 87 entries. See sample pages (PDF, 599 KB)

Introduction Introduction3 topics
  • Important Information
  • Find a Manual for this Model
  • Serial Number Legend
Section 1 Safety Rules1 topic
  • General Safety Rules
Section 2 Specifications11 topics
  • Machine Specifications
  • Performance Specifications
  • Hydraulic Oil Specifications
  • Hydraulic Component Specifications
  • Manifold Component Specifications
  • Air Conditioner Refrigerant Specifications
  • Deutz TD 2.9 Engine Specifications
  • Dana VDT12000 Transmission Specifications
  • Dana 212 Drive Axle
  • Hydraulic Hose and Fitting Torque Specifications
  • Torque Procedure
Section 3 Repair Procedures9 topics
  • Introduction
  • Boom Components
  • Boom
  • How to Replace the Boom Wear Pads
  • How to Use the Quick Attachment
  • How to Replace the Retraction Chain
  • How to Replace the Extension Chains
  • How to Remove the Boom
  • How to Disassemble the Boom
Boom Lift Cylinder
Boom Extension Cylinder
Fork Level Cylinder
Hydraulic Hoses2 topics
  • How to Adjust the Fork Level Cylinder and/or Auxiliary Hose
  • How to Replace the Fork Level Cylinder and/or Auxiliary Hoses
Operator's Compartment
Machine Controls6 topics
  • How to Remove the Steering Column
  • How to Remove the Steering Wheel
  • How to Remove the Steer Orbitral
  • How to Remove the Joystick - Models with Electronic Joystick
  • How to Remove the Brake Pedal Assembly
  • How to Remove the Gauge Cluster Assembly
Fuel and Hydraulic Tanks
Engines
Engine Fault Codes
Transmission
Hydraulic Pump16 topics
  • How to Test the Function Pump
  • How to Remove the Function Pump
  • How to Install the Function
  • How to Prime the Function Pump
  • How to Adjust the Function Pump Standby Pressure
  • How to Adjust the Function Pump Pressure Compensator
  • Manifolds
  • PVG Manifold Components - Electronic Joystick
  • Secondary Function Manifold Components
  • Brake Manifold Components
  • Valve Adjustments - Secondary Function Manifold
  • How to Set the Parking Brake System Pressure
  • How to Set the Differential Lock System Pressure
  • Valve Coils
  • Axle
  • Axles
Section 4 Fault Codes2 topics
  • Diagnostic Display
  • Deutz TD 2.9 L4 Engine Fault Codes
Section 5 Schematics6 topics
  • Fuse Panel Layout
  • Electrical Component & Wire Color Abbreviation Legend
  • Telematics Connector Pin Legend
  • Electrical Symbol Legend
  • Hydraulic Symbols Legend
  • Harness Map Legend
Electrical Schematics - Harness Maps
Harness Map - Control System Power Electronic Joystick
Harness Map - Deutz TD2.9 Engine Battery Power and Ground
Harness Map - Options Auxiliary Hydraulics, Beacon and 3rd Gear Lockout
Harness Map - Options Work Lights
Harness Map - Options Road Lights
Harness Map - Options Enclosed Cab with Heater
Show all 31 sections
Harness Map - Options Enclosed Cab with HVAC
Electrical Schematics
Electrical Schematic - View 1
Electrical Schematic - View 2
Electrical Schematic - Deutz T4F Eng Harness
Hydraulic Schematic
Hydraulic Schematics

Inside this manual

Real pages from this service manual (109 pages). Open the sample pages (PDF, 598 KB)

Sample pages from the Terex Genie GTH-636 Telescopic Forklift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 11: Specifications
  • Troubleshooting, page 62: Diagnostic Display
  • Diagram, page 86: Harness Map Legend
  • Foldout diagram, page 106: Service and Repair Manual

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie GTH-636 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1287209GT$69.91
Other manuals for the Genie GTH-636

Parts manuals

Details
Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 109 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).