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Terex Genie S-60 J Telescopic Boom Lift Service Manual

131 pages · Publication 1285305

$69.57
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Models
Genie S-60 J
Serial coverage
from S60JH-101
Manual type
Service Manual
Pages
131
Publication
1285305
Condition
Brand new
Terex Genie S-60 J Telescopic Boom Lift Service Manual, publication 1285305

What's inside

From the manual's own table of contents: 56 sections, 107 entries. See sample pages (PDF, 539 KB)

Introduction Introduction4 topics
  • Important Information
  • Find a Manual for this Model
  • Revision History
  • Serial Number Legend
Section 1 Safety Rules1 topic
  • General Safety Rules
Section 2 Specifications11 topics
  • Machine Specifications
  • Performance Specifications
  • Hydraulic Oil Specifications
  • Hydraulic Component Specifications
  • Deutz D2011 L03i Engine Specifications
  • Kubota D1105-E4B Engine Specifications
  • Kubota D1803-CR-TIE4 Engine Specifications
  • Machine Torque Specifications
  • Machine Component Weights
  • Hydraulic Hose and Fitting Torque Specifications
  • Torque Procedure
Section 3 Repair Procedures
Introduction
Control System
ALC-600 Platform Control Module
ALC-600 Service Mode
Full Machine Calibration
Machine Functions3 topics
  • How to Adjust the Machine Maximum Speed Setting
  • How to Adjust the Joystick Ramp Rate Setting
  • How to Adjust the Joystick Threshold Setting
How to Enter ALC600 Software Update Mode
Display Module Menus
How to Replace the Display Controller (DISCON) Module
How to Replace the Ground Control Overlay
Platform Components
Platform Leveling Slave Cylinder
Platform Rotator
Platform Overload System3 topics
  • How to Calibrate the Platform Overload System
  • How to Perform a Zero Load Platform Overload Calibration
  • How to Replace the Platform Overload Load Cell
Platform
Jib Boom Components
Jib Boom
Jib Boom Lift Cylinder
Boom Components21 topics
  • Cable Track
  • How to Remove the Cable Track
  • How to Repair the Cable Track
  • Primary Boom
  • Boom Lift Cylinder
  • Primary Boom Extension Cylinder
  • Platform Leveling Master Cylinder
  • Primary Boom Angle Sensor
  • How to Repalce the Primary Boom Angle Sensor
  • Engines
  • RPM Adjustment - Kubota D1105 and Deutz D2011 Models
  • Flex Plate
  • How to Install the Flex Plate
  • How to install the Pump and Bell Housing Assembly
  • Engine Fault Codes - Kubota D1803 Models
  • Hydraulic Pump
  • Function Pump
  • Drive Pump
  • How to Install the Drive Pump Coupler
  • How to Prime the Drive and Function Pumps
  • Generator Pump
Manifolds
Show all 56 sections
Function Manifold Components
Valve Adjustments - Function Manifold1 topic
  • How to Adjust the Boom Extend Relief Valve
Jib Boom / Platform Rotate Manifold Components
Turntable Rotation Manifold Components
Valve Adjustments - Oscillate Relief Valve1 topic
  • How to Set Up the Oscillate Directional Valve
Traction Manifold Components, 4WD
Valve Adjustments, 4WD Traction Manifold
Brake/Two-Speed Manifold Components
Generator Manifold Components
Valve Coils
Turntable Rotation Components
Turntable Rotation Assembly1 topic
  • How to Adjust the Turntable Rotation Gear Backlash
Turntable Angle Sensor Replacement
Axle Components
Oscillating Axle Cylinders
Section 4 Fault Codes5 topics
  • Introduction
  • Control System Fault Codes
  • How to Retrieve Control System Fault Codes
  • Engine Fault Codes
  • Kubota D1803-CR-TIE4 Engine Fault Codes
Section 5 Schematics
Important Information
Electrical Symbol Legend
Hydraulic Symbols Legend
Limit Switch Location Legend
Electrical Schematics – Options
Electrical Schematic, Generator Options
Electrical Schematic, Positive Air Shutdown
Electrical Schematics
Electrical Schematic, Turntable Controller
Electrical Schematic, Platform Controller
Electrical Schematic, Kubota D1803
Electrical Schematic, Kubota D1105
Electrical Schematic, Deutz D2011
Hydraulic Schematics
Hydraulic Schematic

Inside this manual

Real pages from this service manual (131 pages). Open the sample pages (PDF, 539 KB)

Sample pages from the Terex Genie S-60 J Telescopic Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 14: Specifications
  • Troubleshooting, page 88: Control System Fault Codes
  • Diagram, page 110: Schematics
  • Foldout diagram, page 120: Service and Repair Manual

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie S-60 J are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1285305$69.57
Other manuals for the Genie S-60 J

Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 131 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).