Terex Genie S80, S85 Telescopic Boom Lift Service Manual
303 pages · Publication 111165
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What's inside
From the manual's own table of contents: 106 topics. See sample pages (PDF, 540 KB)
- Important Information
- Serial Number Information
- Revision History
- Serial Number Legend
- General Safety Rules
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications
- Manifold Component Specifications
- GM 3.0L EFI Engine Specifications
- Ford LRG-425 EFI Engine Specifications
- Deutz F4L-913 Engine Specifications
- Deutz BF4L-2011 Engine Specifications
- Perkins 804C-33 Engine Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- SAE and Metric Torque Specifications
- Introduction
- Pre-Delivery Preparation
- Maintenance Inspection Report
- Checklist A Procedures
- Inspect the Manuals and Decals
- Perform Pre-operation Inspection
- Perform Function Tests
Show all 106 topics
- Perform Engine Maintenance
- Check the Hydraulic Filter Condition Indicators
- Grease the Extendable Axles
- Test the Oscillate Axle
- Test the Extendable Axles
- Perform 30 Day Service
- A-10 Perform Engine Maintenance - Deutz Models
- A-11 Inspect the Fuel Filter/Water Separator - Deutz and Perkins Models
- A-12 Grease the Turntable Rotation Bearing and Rotate Gear
- A-13 Perform Engine Maintenance
- A-14 Perform Engine Maintenance- Deutz Models
- A-15 Replace the Drive Hub Oil
- A-16 Perform Engine Maintenance - GM, Ford and Perkins Models
- Checklist B Procedures
- Inspect the Battery(s)
- Inspect the Electrical Wiring
- Test the Key Switch
- Check the Exhaust System
- Scheduled Maintenance Procedures, continued
- Inspect the Engine Air Filter
- Check the Oil Cooler and Cooling Fins - Deutz Models
- Confirm the Proper Brake Configuration
- Inspect the Tires, Wheels and Lug Nut Torque
- Check the Drive Hub Oil Level and Fastener Torque
- B-10 Check and Adjust the Engine RPM
- B-11 Perform Engine Maintenance
- B-12 Check the Oscillate Directional Valve Linkage
- B-13 Test the Ground Control Override
- B-14 Test the Platform Self-leveling
- B-15 Test the Engine Idle Select Operation
- B-16 Test the Fuel Select Operation - GM and Ford Models
- B-17 Test the Drive Enable System
- B-18 Test the Drive Brakes
- B-19 Test the Drive Speed - Stowed Position
- B-20 Test the Drive Speed - Raised or Extended Position
- B-21 Test the Alarm Package (if equipped)
- B-22 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-23 Perform Hydraulic Oil Analysis
- B-24 Perform Engine Maintenance - GM and Ford Models
- Checklist C Procedures
- Perform Engine Maintenance - Deutz and Perkins Models
- Grease the Platform Overload Mechanism (if equipped)
- Test the Platform Overload System (if equipped)
- Replace the Engine Air Filter Element - Deutz and Perkins Models
- Deutz and Perkins Models
- Perform Engine Maintenance - GM and Ford Models
- Repair Procedures, continued
- Platform Rotator
- Calibrate the Platform Overload System
- Jib Boom Components, S-85
- Jib Boom
- Jib Boom Lift Cylinder
- Boom Components
- Cable Track
- Boom
- Boom Lift Cylinder
- Boom Extension Cylinders
- Platform Leveling Master Cylinder
- Engines
- RPM Adjustment
- Flex Plate
- Ground Controls
- Control Relays
- Power Relay
- Terminal Strip
- Hydraulic Pumps
- Function Pump
- Drive Pump
- Deutz BF4L2011 Models
- GM 3.0L Models
- Perkins 804-33 Models
- Ford LRG-425 EFI Models
- Connector Pin Legend - View 1
- Connector Pin Legend - View 2
- Dual Battery Option
- Belt Drive Generator Option
- CE Option
- Platform Level Cutout, CTE Option
- kW Hydraulic Generator Wiring Diagram
- kW Hydraulic Welder Option
- Hydraulic Schematic, 2WD Models
- Hydraulic Schematic, 4WD Models
Inside this manual
Real pages from this service manual (303 pages). Open the sample pages (PDF, 539 KB)
- Specifications, page 19: Section 2 • Specifications
- Troubleshooting, page 183: Section 5 • Fault Codes
- Diagram, page 279: Ground Control Box Wiring Diagram, S-85
- Foldout diagram, page 200: Section 6 • Schematics
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie S80, S85 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 303 pages
Quantity one is the manual described above.
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60-day returns
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).