Terex Genie S80, S85, S85X Telescopic Boom Lift Service Manual
353 pages · Publication 122985
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What's inside
From the manual's own table of contents: 87 topics. See sample pages (PDF, 582 KB)
- Important Information
- Serial Number Information
- Serial Number Legend
- General Safety Rules
- Machine Specifications
- Performance Specifications
- Hydraulic Oil Specifications
- Hydraulic Component Specifications
- Valve Coil Resistance Specifications
- Continental TME27 Engine Specifications
- Deutz TD2011L04i Engine Specifications
- Perkins 804D-33 Engine Specifications
- Machine Torque Specifications
- Manifold Component Specifications
- Hydraulic Hose and Fitting Torque Specifications
- SAE and Metric Torque Specifications
- Introduction
- Pre-Delivery Preparation
- Maintenance Inspection Report
- Checklist A Procedures
- Inspect the Manuals and Decals
- Perform Pre-operation Inspection
- Perform Engine Maintenance
- Perform Function Tests
Show all 87 topics
- Test the Oscillate Axle
- Check the High Pressure Hydraulic Filter Condition Indicator
- Perform 30 Day Service
- Perform Engine Maintenance - Deutz and Continental Models
- Inspect the Fuel Filter/Water Separator - Diesel Models
- A-10 Grease the Turntable Rotation Bearing and Rotate Gear
- A-11 Perform Engine Maintenance
- A-12 Replace the Drive Hub Oil
- A-13 Perform Engine Maintenance - Perkins Models
- Checklist B Procedures
- Inspect the Battery(s)
- Inspect the Electrical Wiring
- Test the Key Switch
- Check the Exhaust System
- Scheduled Maintenance Procedures, continued
- Inspect the Engine Air Filter
- Check the Oil Cooler and Cooling Fins - Deutz Models
- Confirm the Proper Brake Configuration
- Inspect the Tires, Wheels and Lug Nut Torque
- Check the Drive Hub Oil Level and Fastener Torque
- B-10 Check and Adjust the Engine RPM
- B-11 Perform Engine Maintenance
- B-12 Check the Oscillate Directional Valve Linkage
- B-13 Test the Ground Control Override
- B-14 Test the Platform Self-leveling
- B-15 Test the Engine Idle Select Operation
- B-16 Test the Fuel Select Operation - Gasoline/LPG Models
- B-17 Test the Drive Enable System
- B-18 Test the Drive Brakes
- B-19 Test the Drive Speed - Stowed Position
- B-20 Test the Drive Speed - Raised or Extended Position
- B-21 Test the Alarm Package (if equipped) and the Descent Alarm
- B-22 Inspect the Fuel and Hydraulic Tank Cap Venting Systems
- B-23 Perform Hydraulic Oil Analysis
- B-24 Inspect the Boom Extend/Retract Cables
- Checklist C Procedures
- Perform Engine Maintenance - Deutz and Perkins Models
- Grease the Platform Overload Mechanism (if equipped)
- Test the Platform Overload System (if equipped)
- Replace the Engine Air Filter Element - Deutz and Perkins Models
- Replace the Fuel Filter/ Water Separator Element - Diesel Models
- Check the Safety Envelope Limit Switches and Angle Sensor, S-80X
- Repair Procedures, continued
- Platform Rotator
- Calibrate the Platform Overload System
- Jib Boom Components, S-85
- Jib Boom
- Jib Boom Lift Cylinder
- Boom Components
- Cable Track
- Boom
- Boom Lift Cylinder
- Boom Extension Cylinders
- Boom Extend/Retract Cables
- Platform Leveling Master Cylinder
- Engines
- RPM Adjustment
- Flex Plate
- Ground Controls
- Control Relays
- Hydraulic Pumps
- Function Pump
- Drive Pump
Inside this manual
Real pages from this service manual (353 pages). Open the sample pages (PDF, 582 KB)
- Specifications, page 27: Section 2 • Specifications
- Troubleshooting, page 167: Section 5 • Fault Codes
- Diagram, page 317: Platform Control Box Switch Panel Wiring Diagram,
- Foldout diagram, page 216: September 2015
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie S80, S85 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 353 pages
Quantity one is the manual described above.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).