Terex Genie SX-180 Telescopic Boom Lift Service Manual
298 pages · Publication 1268497
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- Models
- Genie SX-180
- Serial coverage
- from SX18014-101 to SX18016-599, from SX180H-600 to SX180H-744
- Manual type
- Service Manual
- Pages
- 298
- Publication
- 1268497
- Condition
- Brand new
What's inside
From the manual's own table of contents: 73 sections, 149 entries. See sample pages (PDF, 1119 KB)
Introduction Introduction4 topics
- Important Information
- Find a Manual for this Model
- Revision History
- Serial Number Legend
Section 1 Safety Rules1 topic
- General Safety Rules
Section 2 Specifications12 topics
- Machine Specifications
- Performance Specifications
- Hydraulic Oil Specifications
- Hydraulic Component Specifications
- Manifold Component Specifications
- Deutz TD2011L04i Engine Specifications
- Deutz TD 2.9 Engine Specifications
- Perkins 1104D-44T Engine Specifications
- Perkins 854F-34T Engine Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
Platform Circuit Board1 topic
- How to Remove the LED Circuit Board
Joysticks4 topics
- How to Reset a Proportional Valve Coil Default
- How to Set the Function Thresholds and Default Functions Speeds
- How to Adjust the Function Speeds
- How to Adjust the Function Ramp Rate Setting
Platform Rotator1 topic
- How to Bleed the Platform Rotator
Jib Boom Bellcrank Angle Sensor27 topics
- Boom Components
- Cable Track
- Primary Boom
- Primary Boom Lift Cylinder
- Extension Cylinder
- Boom Extend and Retract Cables
- How to Replace the Boom Extend/Retract Cables
- Boom Internal Cable Track
- Primary Boom Angle Sensor
- Boom Length Sensor
- Engines
- RPM Adjustment
- Flex Plate
- How to Install the Flex Plate
- Ground Controls
- Bypass/Recovery Key Switch
- Circuit Boards
- Membrane Decal
- Full Machine Calibration
- Display Module
- Hydraulic Pumps
- Function Pump
- How to Prime the Function Pump
- How to Adjust the Function Pump Standby Pressure
- How to Adjust the Function Pump Pressure Compensator
- Drive Pump
- How to Prime the Drive Pump
Show all 73 sections
Turntable Rotation Assembly1 topic
- How to Adjust the Turntable Rotation Gear Backlash
Steer Sensors2 topics
- How to Calibrate a Replacement Steer Sensor
- How to Calibrate All Steer Sensors
Section 4 Fault Codes6 topics
- Introduction
- Control System Fault Codes
- Fault Matrix
- Fault Code Source
- Deutz TD 2.9 L4 Engine Fault Codes
- Perkins 854F-34T Engine Fault Code
Section 5 Schematics17 topics
- Wire Circuit Legend
- Wire Color Legend
- Limit Switches and Angle Sensors
- Circuit Connector Legend
- Connector Pin Legend
- Engine Relay and Fuse Panel Legend - Deutz TD 2.9 L4 Models
- Engine Relay and Fuse Panel Legend - Perkins 854F-34T Models
- Electrical Symbols Legend
- Hydraulic Symbols Legend
- Electrical Schematics – Control Circuits
- Control Circuits - Horn
- Control Circuits - Power
- Control Circuits - Can Bus
- Control Circuits - Deutz TD2011L04i Engine
- Control Circuits - Deutz TD 2.9 L4Engine
- Control Circuits - Perkins 1104D-44T Engine
- Control Circuits - Perkins 854F-34T Engine
Inside this manual
Real pages from this service manual (298 pages). Open the sample pages (PDF, 1118 KB)
- Specifications, page 26: Specifications
- Troubleshooting, page 198: Control System Fault Codes
- Diagram, page 286: Deutz TD 2.9 L4 Engine Electrical Schematic
- Foldout diagram, page 296: RSFA1O
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie SX-180 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 298 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).