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Terex Genie SX-180 Telescopic Boom Lift Service Manual

284 pages · Publication 1300670GT

$69.93
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Models
Genie SX-180
Serial coverage
from SX180H-745
Manual type
Service Manual
Pages
284
Publication
1300670GT
Condition
Brand new
Terex Genie SX-180 Telescopic Boom Lift Service Manual, publication 1300670GT

What's inside

From the manual's own table of contents: 125 sections, 142 entries. See sample pages (PDF, 891 KB)

Introduction Introduction
Important Information
Find a Manual for this Model
Revision History
Serial Number Legend
Section 1 Safety Rules
General Safety Rules
Section 2 Specifications
Machine Specifications
Performance Specifications
Hydraulic Oil Specifications
Hydraulic Component Specifications
Manifold Component Specifications
Deutz TD2011L04i Engine Specifications
Deutz TD 2.9 Engine Specifications
Perkins 1104D-44T Engine Specifications
Perkins 854F-34T Engine Specifications
Machine Torque Specifications
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
Section 3 Repair Procedures
Introduction
Platform Controls
Platform Circuit Board1 topic
  • How to Remove the LED Circuit Board
Show all 125 sections
Joysticks4 topics
  • How to Reset a Proportional Valve Coil Default
  • How to Set the Function Thresholds and Default Functions Speeds
  • How to Adjust the Function Speeds
  • How to Adjust the Function Ramp Rate Setting
Platform Components
Platform
Platform Leveling Cylinder
Platform Rotator1 topic
  • How to Bleed the Platform Rotator
Platform Level Sensor
Platform Overload System2 topics
  • How to Calibrate the Platform Overload System
  • How to Replace the Platform Overload Load Cell
Platform Overload Recovery Message
Jib Boom Components
Jib Boom
Jib Boom Lift Cylinder
How to Remove the Jib Boom Bellcrank
Jib Boom Bellcrank Angle Sensor
Boom Components
Cable Track
Primary Boom
Primary Boom Lift Cylinder
Extension Cylinder
Boom Extend and Retract Cables1 topic
  • How to Replace the Boom Extend/Retract Cables
Boom Internal Cable Track
Primary Boom Angle Sensor
Boom Length Sensor
Engines
RPM Adjustment
Flex Plate1 topic
  • How to Install the Flex Plate
Ground Controls
Bypass/Recovery Key Switch
Circuit Boards
Membrane Decal
Full Machine Calibration
Display Module
Hydraulic Pumps
Function Pump3 topics
  • How to Prime the Function Pump
  • How to Adjust the Function Pump Standby Pressure
  • How to Adjust the Function Pump Pressure Compensator
Drive Pump1 topic
  • How to Prime the Drive Pump
Manifolds
Function Manifold
Valve Adjustments - Function Manifold
Platform Level and Rotation Manifold from SN SX180H-613
Jib Boom Manifold from SN 613
Function Enable Manifold
Steer and Axle Manifold Components
Valve Adjustments - Steer and Axle Manifold
Traction Manifold Components
Valve Adjustments - Traction Manifold
Generator Manifold Component
Valve Coils
Turntable Rotation Components
Turntable Rotation Assembly1 topic
  • How to Adjust the Turntable Rotation Gear Backlash
Turntable Level Sensor
Axle Components
Steer Sensors2 topics
  • How to Calibrate a Replacement Steer Sensor
  • How to Calibrate All Steer Sensors
Steer Cylinders
Axle Extension Cylinders
Axle Angle Sensors
Generators
Welder Generator
Section 4 Fault Codes
Control System Fault Codes
Fault Matrix
Fault Code Source
Deutz TD 2.9 L4 Engine Fault Codes
Perkins 854F-34T Engine Fault Code
Section 5 Schematics
Wire Circuit Legend
Wire Color Legend
Limit Switches and Angle Sensors
Circuit Connector Legend
Connector Pin Legend
Engine Relay and Fuse Panel Legend - Deutz TD 2.9 L4 Models
Engine Relay and Fuse Panel Legend - Perkins 854F-34T Models
Electrical Symbols Legend
Hydraulic Symbols Legend
Electrical Schematics – Control Circuits
Control Circuits - Horn
Control Circuits - Power
Control Circuits - Can Bus
Control Circuits - Deutz TD2011L04i Engine
Control Circuits - Deutz TD 2.9 L4Engine
Control Circuits - Perkins 1104D-44T Engine
Control Circuits - Perkins 854F-34T Engine
Control Circuits - Axle Extend/Retract
Control Circuits - Steering
Control Circuits - Propel
Control Circuits - Turntable Rotate
Control Circuits - Boom Up/Down
Control Circuits - Boom Extend/Retract
Control Circuits - Jib Up/Down, Jib Rotate and Platform Rotate
Control Circuits - Platform Level and Jib Bellcrank Level
Control Circuits - Flashing Beacons, Oil Cooler and Drive/Work Lights
Control Circuits - Recovery PLD
Control Circuits - Telematics
Generator Receptacle Wiring- ANSI / CSA
Generator Receptacle Wiring - CE
Perkins 1104D-44T Engine Electrical Schematic
Perkins 854F-34T Engine Electrical Schematic
Perkins 854F-34T Engine Harness
Deutz TD2.9 Engine Electrical Schematic
Deutz TD2.9 Engine Harness
Hydraulic Schematics
Hydraulic Schematic
Electrical Schematic

Inside this manual

Real pages from this service manual (284 pages). Open the sample pages (PDF, 890 KB)

Sample pages from the Terex Genie SX-180 Telescopic Boom Lift Service Manual: Specifications, Diagram, Troubleshooting, Foldout diagram
  • Specifications, page 26: Specifications
  • Diagram, page 130: Manifolds
  • Troubleshooting, page 146: Fault Codes
  • Foldout diagram, page 283: TO FLASHING BEACONS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie SX-180 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1300670GT$69.93
Other manuals for the Genie SX-180

Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 284 pages

Quantity one is the manual described above.

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60-day returns

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).