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Terex Genie Z-135/70 Articulated Boom Lift Service Manual

244 pages · Publication 1268557

$69.75
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Models
Genie Z-135/70
Serial coverage
from Z13505-101 to Z13513-2000
Manual type
Service Manual
Pages
244
Publication
1268557
Condition
Brand new
Terex Genie Z-135/70 Articulated Boom Lift Service Manual, publication 1268557

What's inside

From the manual's own table of contents: 104 sections, 129 entries. See sample pages (PDF, 1025 KB)

Introduction Introduction
Important Information
Find a Manual for this Model
Serial Number Legend
Section 1 Safety Rules
General Safety Rules
Section 2 Specifications
Machine Specifications
Performance Specifications
Hydraulic Specification
Hydraulic Component Specifications
Deutz BF4L 2011 Engine Specifications
Deutz TD2011L04i Engine Specifications
Cummins B4.5L Engine Specifications
Cummins B3.3T Engine Specifications
Perkins 1104C-44 Engine Specifications
Perkins 804D-33T Engine Specifications
Machine Torque Specifications
Hydraulic Hose and Fitting Torque Specifications
Torque Procedure
SAE and Metric Fasteners Torque Charts
Section 3 Repair Procedures
Introduction
Platform Controls
Show all 104 sections
Platform Circuit Board1 topic
  • How to Remove the LED Circuit Board
Membrane Decal
Joysticks - How to Calibrate a Joystick4 topics
  • How to Reset a Proportional Valve Coil Default
  • How to Set the Function Thresholds and Default Functions Speeds
  • How to Adjust the Function Speeds
  • How to Adjust the Function Ramp Rate Setting
Platform Components
Platform Leveling Cylinder
Platform Rotator1 topic
  • How to Bleed the Platform Rotator
Platform Level Sensor - How to Calibrate the Platform Level Sensor
Platform Overload System (if equipped)
Jib Boom Components
Jib Boom Cable Track1 topic
  • How to Repair the Cable Track
Jib Boom
Jib Boom Lift Cylinder
Jib Boom Level Cylinder
Jib Boom Extension Cylinder
Jib Boom Bellcrank Angle Sensor1 topic
  • How to Calibrate the Jib Boom Bellcrank Angle Sensor
Boom Components
Primary Boom Cable Track1 topic
  • How to Repair the Primary Boom Cable Track
Secondary Boom Cable Track1 topic
  • How to Repair the Secondary Boom Cable Track
Primary Boom
Primary Boom Lift Cylinder
Secondary Boom Lift Cylinder
Primary Boom Extension Cylinder
Secondary Boom Extension Cylinders
Primary Boom Angle Sensor1 topic
  • How to Calibrate the Primary Boom Angle Sensor
Secondary Boom Angle Sensor1 topic
  • How to Calibrate the Secondary Boom Angle Sensor
Engines
RPM Adjustment
Flex Plate2 topics
  • How to install a Type "A" Flex Plate
  • How to install a Type "B" Flex Plate
Ground Controls
Bypass/Recovery Key Switch1 topic
  • How to Use the Recovery Mode
Circuit Boards
Full Machine Calibration
Display Module
Hydraulic Pumps
Function Pump3 topics
  • How to Prime the Function Pump
  • How to Adjust the Function Pump Standby Pressure
  • How to Adjust the Function Pump Pressure Compensator
Drive Pump1 topic
  • How to Prime the Drive Pump
Manifolds
Function Manifold - (before serial number 440)
Function Manifold - (after serial number 439)
Valve Adjustments - Function Manifold2 topics
  • How to Adjust the System Relief Valve
  • How to Adjust the Primary Boom Extend Relief Valve
Platform Manifold
Jib Boom Manifold
Flow Control Mainfold
Function Enable Valve
Turntable Rotation Manifold
Steer and Axle Manifold
Valve Adjustments - Steer and Axle Manifold
Traction Manifold
Valve Adjustments - Traction Manifold
Drive Oil Diverter Manifold (welder option)
Valve Coils
Turntable Rotation Components
Turntable Rotation Assembly1 topic
  • How to Adjust the Turntable Rotation Gear Backlash
Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
Axle Components
Steer Sensors2 topics
  • How to Calibrate a Replacement Steer Sensor
  • How to Calibrate All Steer Sensors
Steer Cylinders
Axle Extension Cylinders
Axle Angle Sensors1 topic
  • How to Calibrate the Axle Angle Sensors
Section 4 Fault Codes
Control System Fault Codes
Fault Matrix
Section 5 Schematics
Wire Circuit Legend
Wire Color Legend
Limit Switches and Angle Sensors
Circuit Connector Legend
Drive Chassis and Platform Controller Pin Legend
Safety Controller Pin Legend
Turntable Controller Pin Legend
Engine Relay and Fuse Panel Legend - Cummins B4.5L and B3.3T
Electrical Symbols Legend
Hydraulic Symbols Legend
Perkins 1104C-44 and 804D-33T Engine Electrical Schematic
Cummins B4.5L and B3-3.3T Engine Electrical Schematic
Generator Wiring Schematic
Hydraulic Generator (Welder Option)
Hydraulic Schematic (serial number 102 and from serial number 180 to 534)
Hydraulic Schematic (from serial number 535)
Electrical Schematic

Inside this manual

Real pages from this service manual (244 pages). Open the sample pages (PDF, 1024 KB)

Sample pages from the Terex Genie Z-135/70 Articulated Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 15: Specifications
  • Troubleshooting, page 201: Fault Codes
  • Diagram, page 234: Generator Wiring Schematic
  • Foldout diagram, page 243: A B C D E F G H I J K L M N O P Q R S T U V W X Y Z

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-135/70 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1268557$69.75
Other manuals for the Genie Z-135/70

Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 244 pages

Quantity one is the manual described above.

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60-day returns

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).