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Terex Genie Z-135/70 Articulated Boom Lift Service Manual

251 pages · Publication 1268558

$69.73
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Models
Genie Z-135/70
Serial coverage
See Cover
Manual type
Service Manual
Pages
251
Publication
1268558
Condition
Brand new
Terex Genie Z-135/70 Articulated Boom Lift Service Manual, publication 1268558

What's inside

From the manual's own table of contents: 64 sections, 130 entries. See sample pages (PDF, 1054 KB)

Introduction Introduction4 topics
  • Important Information
  • Find a Manual for this Model
  • Revision History
  • Serial Number Legend
Section 1 Safety Rules1 topic
  • General Safety Rules
Section 2 Specifications11 topics
  • Machine Specifications
  • Performance Specifications
  • Hydraulic Oil Specifications
  • Hydraulic Component Specifications
  • Deutz TD 2.9 Engine Specifications
  • Deutz TD2011L04i Engine Specifications
  • Perkins 854F-34T Engine Specifications
  • Perkins 1104D-44T Engine Specifications
  • Machine Torque Specifications
  • Hydraulic Hose and Fitting Torque Specifications
  • Torque Procedure
Section 3 Repair Procedures
Introduction
Platform Controls
Platform Circuit Board1 topic
  • How to Remove the LED Circuit Board
Joysticks - How to Calibrate a Joystick4 topics
  • How to Reset a Proportional Valve Coil Default
  • How to Set the Function Thresholds and Default Functions Speeds
  • How to Adjust the Function Speeds
  • How to Adjust the Function Ramp Rate Setting
Platform Components
Platform
Platform Leveling Cylinder
Platform Rotator1 topic
  • How to Bleed the Platform Rotator
Platform Level Sensor - How to Calibrate the Platform Level Sensor
Platform Overload System (if equipped)
Platform Overload Recovery Message23 topics
  • Jib Boom Components
  • Jib Boom Cable Track
  • How to Repair the Cable Track
  • Jib Boom
  • Jib Boom Lift Cylinder
  • Jib Boom Level Cylinder
  • Jib Boom Extension Cylinder
    • Angle Sensor
  • Boom Components
  • Primary Boom Cable Track
  • How to Repair the Primary Boom Cable Track
  • Secondary Boom Cable Track
  • How to Repair the Secondary Boom Cable Track
  • Primary Boom
  • Primary Boom Lift Cylinder
  • Secondary Boom Lift Cylinder
  • Primary Boom Extension Cylinder
  • Secondary Boom Extension Cylinders
    • Sensor
  • Engines
  • RPM Adjustment
  • Flex Plate
  • How to Install the Flex Plate
Ground Controls
Bypass/Recovery Key Switch1 topic
  • How to Use the Recovery Mode
Circuit Boards
Membrane Decal
Full Machine Calibration
Display Module
Hydraulic Pumps
Function Pump3 topics
  • How to Prime the Function Pump
  • How to Adjust the Function Pump Standby Pressure
  • How to Adjust the Function Pump Pressure Compensator
Drive Pump1 topic
  • How to Prime the Drive Pump
Show all 64 sections
Manifolds
Function Manifold Components
Valve Adjustments - Function Manifold
Platform Manifold
Jib Boom Manifold
Flow Control Mainfold
Function Enable Valve
Turntable Rotation Manifold
Steer and Axle Manifold
Valve Adjustments - Steer and Axle Manifold
Traction Manifold Components
Valve Adjustments - Traction Manifold
Drive Oil Diverter Manifold Components (welder option)
Valve Coils11 topics
  • Turntable Rotation Components
  • Turntable Rotation Assembly
  • How to Adjust the Turntable Rotation Gear Backlash
  • Turntable Level Sensor - How to Calibrate the Turntable Level Sensor
  • Axle Components
  • Steer Sensors
  • How to Calibrate a Replacement Steer Sensor
  • How to Calibrate All Steer Sensors
  • Steer Cylinders
  • Axle Extension Cylinders
  • Axle Angle Sensors - How to Calibrate the Axle Angle Sensors
Section 4 Fault Codes5 topics
  • Introduction
  • Control System Fault Codes
  • Fault Matrix
  • Deutz TD 2.9 L4 Engine Fault Codes
  • Perkins 854F-34T Engine Fault Code
Section 5 Schematics
Wire Circuit Legend
Wire Color Legend
Limit Switches and Angle Sensors
Circuit Connector Legend
Drive Chassis and Platform Controller Pin Legend
Safety Controller Pin Legend
Turntable Controller Pin Legend
Telematics Connector Pin Legend
Engine Relay and Fuse Panel Legend - Deutz TD2011L04i
Engine Relay and Fuse Panel Legend - Deutz TD2.9
Engine Relay and Fuse Panel Legend - Perkins 1104D-44T
Engine Relay and Fuse Panel Legend - Perkins 854F-34T
Electrical Symbols Legend
Hydraulic Symbols Legend
Perkins 1104D Engine Electrical Schematic
Perkins 854F-34T Engine Electrical Schematic
Perkins 854F-34T Engine Harness
Deutz TD2.9 Engine Electrical Schematic
Deutz TD2.9 Engine Harness
Hydraulic Generator (Welder Option)
Generator Wiring Schematic
Hydraulic Schematic (to SN ZX13516H-2804)
Hydraulic Schematic (from SN ZX13516H-2805)
Electrical Schematic

Inside this manual

Real pages from this service manual (251 pages). Open the sample pages (PDF, 1053 KB)

Sample pages from the Terex Genie Z-135/70 Articulated Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 13: Specifications
  • Troubleshooting, page 199: Perkins 854F-34T Engine Fault Code
  • Diagram, page 238: Deutz TD2.9 Engine Electrical Schematic
  • Foldout diagram, page 249: SLIP RING

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-135/70 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1268558$69.73
Other manuals for the Genie Z-135/70

Parts manuals

Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 251 pages

Quantity one is the manual described above.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).