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Terex Genie Z-34/22 Bi-Energy Power Articulated Boom Lift Service Manual

287 pages · Publication 128907

$69.93
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Models
Genie Z-34/22 Bi-Energy Power
Serial coverage
before SN 4800
Manual type
Service Manual
Pages
287
Publication
128907
Condition
Brand new
Terex Genie Z-34/22 Bi-Energy Power Articulated Boom Lift Service Manual, publication 128907

What's inside

From the manual's own table of contents: 173 topics. See sample pages (PDF, 624 KB)

  • Important Information
  • Serial Number Legend
  • General Safety Rules
  • Machine Specifications
  • Performance Specifications
  • Hydraulic Oil Specifications
  • Hydraulic Component Specifications
  • Manifold Component Specifications
  • Machine Torque Specifications
  • Kubota Z482-E Engine Specifications
  • Generator
  • Generator Torque Specifications
  • Hydraulic Hose and Fitting Specifications
  • SAE and Metric Fasteners Torque Chart
  • Introduction
  • Pre-Delivery Preparation
  • Maintenance Inspection Report
  • Inspect the Manuals and Decals
  • Perform Pre-operation Inspection
  • Perform Function Tests
  • Perform Engine Maintenance
  • Check the Generator Belts and Pulleys
  • Perform 30 Day Service
  • A-10 Grease the Turntable Rotation Bearing and Worm Gear
Show all 173 topics
  • A-11 Replace the Drive Hub Oil
  • A-12 Perform Engine Maintenance
  • Check the Exhaust System
  • Inspect the Batteries
  • Inspect the Electrical Wiring
  • Inspect the Tires, Wheels and Lug Nut Torque
  • Confirm the Proper Brake Configuration
  • Check the Oil Level in the Drive Hubs
  • Check the Glow Plugs
  • Check and Adjust the Engine RPM
  • Test the Ground Control Override
  • B-10 Test the Platform Self-leveling
  • B-11 Test the Engine Idle Select
  • B-12 Test the Drive Brakes
  • B-13 Test the Drive Speed - Stowed Position
  • B-14 Test the Drive Speed - Raised or Extended Position
  • B-15 Test the Alarm Package - Optional Equipment
  • B-16 Test the Turntable Rotation Stop
  • B-17 Check the Electrical Contactors
  • B-18 Inspect the Fuel and Hydraulic Cap Venting Systems
  • B-19 Perform Hydraulic Oil Analysis
  • B-20 Perform Engine Maintenance
  • Grease the Platform Overload Mechanisim (if equipped)
  • Test the Platform Overload System (if equipped)
  • Clean the Fuel Tank
  • Check the Primary Boom Wear Pads
  • Check the Turntable Rotation Bearing Bolts
  • Inspect for Turntable Bearing Wear
  • Check the Free-wheel Configuration
  • Replace the Drive Hub Oil
  • Replace the Hydraulic Tank Return Filter
  • Test or Replace the Hydraulic Oil
  • Grease the Steer Axle Wheel Bearings
  • Controllers
  • Diodes
  • Foot Switch
  • Toggle Switches
  • Platform
  • Platform Leveling Slave Cylinder
  • Platform Rotator
  • Platform Overload System
  • Jib Boom
  • Jib Boom Lift Cylinder
  • Plastic Cable Track
  • Primary Boom
  • Primary Boom Lift Cylinder
  • Extension Cylinder
  • Platform Leveling Master Cylinder
  • Secondary Boom
  • Secondary Boom Lift Cylinder
  • Timing Adjustment
  • Glow Plugs
  • Engine RPM
  • Engine Drive Pulley
  • Water Temperature and Oil Pressure Switches
  • Generator Belts
  • Generator Voltage Regulator
  • Control Relays
  • Toggle Switches, See 1-4, Toggle Switches
  • Wago® Components
  • Auxiliary Pump
  • Function Pump
  • Function Manifold Components (before serial number 1112)
  • Function Manifold Components (after serial number 1111)
  • Valve Adjustments - Function Manifold
  • Jib Boom / Platform Rotate Manifold Components (before s/n 2006)
  • Jib Boom / Platform Rotate Manifold Components (after s/n 2005)
  • Steer/Brake Manifold Components (before serial number 1112)
  • Fuel Tank
  • Hydraulic Tank
  • Rotation Hydraulic Motor
  • Yoke and Hub
  • Steer Cylinder
  • Tie Rod
  • Drive Motor
  • Drive Hub
  • Motor Controller
  • Fault Code Chart
  • Engine Will Not Crank Over
  • Engine Cranks Over But Will Not Start
  • Engine Glow Plugs Inoperative
  • Engine High Idle Inoperative
  • Engine Low Idle Inoperative
  • (before serial number 1112)
  • (after serial number 1111)
  • Ground Controls Inoperative, Platform Controls Operate Normally
  • Platform Controls Inoperative, Ground Controls Operate Normally
  • Primary Boom Up Function Inoperative
  • Primary Boom Down Function Inoperative
  • Secondary Boom Up Function Inoperative
  • Secondary Boom Down Function Inoperative
  • Primary Boom Extend Function Inoperative
  • Primary Boom Retract Function Inoperative
  • Turntable Rotate Left Function Inoperative
  • Turntable Rotate Right Function Inoperative
  • All Platform Leveling Functions Inoperative
  • Platform Level Up Function Inoperative
  • Platform Level Down Function Inoperative
  • Platform Rotate Left Function Inoperative
  • Platform Rotate Right Function Inoperative
  • Jib Boom Up Function Inoperative
  • Jib Boom Down Function Inoperative
  • Steer Left Function Inoperative (before serial number 1112)
  • Steer Right Function Inoperative (before serial number 1112)
  • Steer Left Function Inoperative (after serial number 1111)
  • Steer Right Function Inoperative (after serial number 1111)
  • All Drive Functions Inoperative, All Other Functions Operate Normally
  • Motor Controller Fault Code 21: Throttle Fault
  • Motor Controller Fault Code 32: Main Contactor Welded
  • Main Contactor Did Not Close
  • Brake Release Function Inoperative
  • Traction Function Inoperative
  • Machine Will Not Drive At Full Speed
  • Machine Drives At Full Speed With Platform Raised or Extended
  • Drive Enable System Inoperative
  • Auxiliary Functions Inoperative
  • Electrical Components
  • Electrical Symbols Legend
  • Abbreviation Legend
  • Hydraulic Symbols Legend
  • Electrical Schematic (before serial number 1468)
  • Electrical Schematic (from serial number 1468 to 3214)
  • Electrical Schematic (from serial number 3215 to 3577)
  • Electrical Schematic (from serial number 3578 to 4799)
  • Section 6 Rev Schematics, continued
  • Ground Control Box (before serial number 1468)
  • Ground Control Box (from serial number 1468 to 3214)
  • Ground Control Box (from serial number 3215 to 3577)
  • Ground Control Box (from serial number 3578 to 4799)
  • Platform Control Box (before serial number 1468)
  • Platform Control Box (from serial number 1468 to 1786)
  • Platform Control Box (from serial number 1787 to 2097)
  • Platform Control Box (from serial number 2098 to 3577)
  • Platform Control Box (from serial number 3578 to 4799)
  • Power Cable Wiring Diagram (before serial number 1486)
  • Power Cable Wiring Diagram (from serial number 1486 to 4799)
  • Drive Contactor Panel Wiring Diagram (before serial number 1787)
  • Drive Contactor Panel Wiring Diagram (from serial number 1787 to 2060)
  • Drive Contactor Panel Wiring Diagram (from serial number 2061 to 4799)
  • Manifold and Limit Switch Wiring Diagram (before serial number 1112)
  • Manifold and Limit Switch Wiring Diagram (from serial number 1112 to 4799)
  • Engine Wiring Diagram
  • Load Sense Option Wiring Diagram (before serial number 2098)
  • Load Sense Option Wiring Diagram (from serial number 2098 to 3577)
  • LVI/BCI Option Wiring Diagram
  • Hydraulic Schematic (before serial number 1112)
  • Hydraulic Schematic (from serial number 1112 to 2005)
  • Hydraulic Schematic (from serial number 2006 to 3215)
  • Hydraulic Schematic (from serial number 3216 to 4799)

Inside this manual

Real pages from this service manual (287 pages). Open the sample pages (PDF, 623 KB)

Sample pages from the Terex Genie Z-34/22 Bi-Energy Power Articulated Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 22: Section 2 • Specifications
  • Troubleshooting, page 130: FAULT CODE CHART
  • Diagram, page 274: Section 6 - Schematics
  • Foldout diagram, page 240: January 2008

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 287 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).