Terex Genie Z-34/22 Bi-Energy Power Articulated Boom Lift Service Manual
186 pages · Publication 139234
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- Models
- Genie Z-34/22 Bi-Energy Power
- Serial coverage
- from Z3406-4800 to Z3414-9685
- Manual type
- Service Manual
- Pages
- 186
- Publication
- 139234
- Condition
- Brand new
What's inside
From the manual's own table of contents: 63 sections, 183 entries. See sample pages (PDF, 547 KB)
Introduction Introduction4 topics
- Important Information
- Find a Manual for this Model
- Revision History
- Serial Number Legend
Section 1 Safety Rules1 topic
- General Safety Rules
Section 2 Specifications12 topics
- Machine Specifications
- Performance Specifications
- Hydraulic Specification
- Hydraulic Component Specifications
- Manifold Component Specifications
- Machine Torque Specifications
- Machine Component Weights
- Kubota Z482-E Engine Specifications
- Generator Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- SAE and Metric Fasteners Torque Charts
Section 3 Scheduled Maintenance Procedures7 topics
- Introduction
- Pre-Delivery Preparation Report
- Maintenance Inspection Report
- Checklist A Procedures
- Inspect the Manuals and Decals
- Perform Pre-operation Inspection
- Perform Function Tests
Show all 63 sections
Test the Emergency Power System14 topics
- Checklist C Procedures
- Grease the Platform Overload Mechanism (if equipped)
- Test the Platform Overload System - (if equipped)
- Perform Engine Maintenance
- Checklist D Procedures
- Check the Boom Wear Pads
- Check the Turntable Rotation Bearing Bolts
- Inspect for Turntable Bearing Wear
- Check the Free-wheel Configuration
- Replace the Drive Hub Oil
- Replace the Hydraulic Return Filter
- Checklist E Procedures
- Test or Replace the Hydraulic Oil
- Grease the Steer Axle Wheel Bearings, 2WD Models
Section 4 Repair Procedures7 topics
- Platform Controls
- Controllers
- Boom Function Speed Controller Adjustments
- Diodes
- Foot Switch
- Toggle Switches
- How to Test a Toggle Switch
Platform Leveling Slave Cylinder2 topics
- How to Remove the Platform Leveling Slave Cylinder
- How to Bleed the Leveling Slave Cylinder
Platform Rotator2 topics
- How to Remove the Platform Rotator
- How to Bleed the Platform Rotator
Platform Overload System1 topic
- How to Calibrate the Platform Overload System (if equipped)
Jib Boom1 topic
- How to Remove the Jib Boom
Jib Boom Bell Crank1 topic
- How to Remove the Jib Boom Bell Crank
Jib Boom Lift Cylinder1 topic
- How to Remove the Jib Boom Lift Cylinder
Cable Track1 topic
- How to Repair the Primary Boom Cable Track
Primary Boom3 topics
- How to Shim the Primary Boom
- How to Remove the Primary Boom
- How to Disassemble the Primary Boom
Primary Boom Lift Cylinder1 topic
- How to Remove the Primary Boom Lift Cylinder
Primary Boom Extension Cylinder1 topic
- How to Remove the Primary Boom Extension Cylinder
Platform Leveling Master Cylinder28 topics
- How to Remove the Platform Leveling Master Cylinder
- Secondary Boom Components
- Secondary Boom
- How to Disassemble the Secondary Boom
- Secondary Boom Lift Cylinders
- How to Remove the Secondary Boom Lift Cylinders
- Engines
- Timing Adjustment
- RPM Adjustment
- Engine Drive Pulley
- How to Remove the Engine Drive Pulley
- How to Install the Engine Drive Pulley
- Coolant Temperature and Oil Pressure Switches
- Generator
- Generator Pulley
- How to Remove the Generator Pulley
- How to Install the Generator Pulley
- Generator Belts
- Generator Voltage Regulator
- How to Adjust the Generator Voltage Regulator
- How to Replace the Voltage Regulator
- Hydraulic Pumps
- Auxiliary Pump
- How to Test the Auxiliary Pump
- How to Remove the Auxiliary Pump
- Function Pump
- How to Test the Function Pump
- How to Removet the Function Pump
Valve Adjustments - Function Manifold4 topics
- How to Adjust the System Relief Valve
- How to Adjust the Primary Boom Down Relief Valve
- How to Adjust the Secondary Boom Down Relief Valve
- How to Adjust the Turntable Rotate Relief Valve
Valve Coils3 topics
- How to Test a Coil
- Valve Coil Resistance Specification
- How to Test a Coil Diode
Fuel Tank1 topic
- How to Remove the Fuel Tank
Hydraulic Tank1 topic
- How to Remove the Hydraulic Tank
Rotation Hydraulic Motor1 topic
- How to Remove the Turntable Rotation Motor
Yoke and Hub3 topics
- How to Remove the Yoke and Hub
- How to Remove the Hub and Bearings
- How to Install the Hub and Bearings
Section 5 Fault Codes1 topic
- Fault Code Charts
Section 6 Schematics19 topics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Electrical Schematic - from serial number 4800 to 5426 (ANSI / CSA)
- Electrical Schematic - from serial number 4800 to 5426 (CE)
- Electrical Schematic - from serial number 5427 to 9441 (ANSI / CSA)
- Electrical Schematic - from serial number 9442 to 9685 (ANSI / CSA)
- Electrical Schematic - from serial number 5427 to 9441 (CE)
- Electrical Schematic - from serial number 9442 to 9685 (CE / AS)
- Ground Control Box Switch Panel Wiring Diagram
- Ground Control Box Terminal Strip Wiring Diagram
- Platform Control Box Wiring Diagram
- Power Cable Wiring Diagram
- Drive Contactor Panel Wiring Diagram
- Drive Contactor Panel Wiring Diagram - from 7223
- Manifold and Limit Switch Wiring Diagram
- LVI / BCI Option Wiring Diagram, from serial number 4800 to 5426
- LVI / BCI Option Wiring Diagram, from serial number 5427
- Engine Wiring Diagram
- Hydraulic Schematic
Inside this manual
Real pages from this service manual (186 pages). Open the sample pages (PDF, 547 KB)
- Specifications, page 14: Specifications
- Troubleshooting, page 124: Fault Codes
- Diagram, page 180: LVI / BCI Option Wiring Diagram, from serial number 5427
- Foldout diagram, page 153: Service Manual
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 186 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).