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Terex Genie Z-45/22 Articulated Boom Lift Service Manual

205 pages · Publication 29487

$69.79
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Models
Genie Z-45/22
Manual type
Service Manual
Pages
205
Publication
29487
Condition
Brand new
Terex Genie Z-45/22 Articulated Boom Lift Service Manual, publication 29487

What's inside

From the manual's own table of contents: 176 sections, 180 entries. See sample pages (PDF, 544 KB)

Important Information
General Safety Rules
Machine Specifications
Performance Specifications
Hydraulic Specifications
Ford LSG 423 Engine Specifications
Kubota V1702-B Engine Specifications
Introduction4 topics
  • Table A
  • Table B
  • Table C
  • Table D
Maintenance Inspection Report
Inspect the Operating Instruction and Safety Manuals
Inspect the Decals and Placards
Inspect for Damage, Loose or Missing Parts
Check the Engine Oil Level
Check the Engine Coolant Level
Check for Fuel Leaks
Check the Hydraulic Oil Level
Check for Hydraulic Leaks
Check Tire Pressure
A-10 Test the Platform and Ground Controls
A-11 Test Auxiliary Power Operation
A-12 Test the Tilt Level Sensor
A-13 Test the Limit Switches
A-14 Replace the Engine Oil and Filter
A-15 Change the Engine Air Filter
Show all 176 sections
A-16 Drain the Fuel Filter/Water Separator - Diesel Models
Check the Engine Fan Belts
Check the Radiator
Check the Exhaust System
Check the Battery
Check the Hydraulic Reservoir Filter Condition Indicator
Inspect Electrical Wiring
Inspect the Tires and Wheels
Confirm Proper Brake Configuration
Check the Oil Level in the Torque Hubs
B-10 Check the Engine Choke - Gasoline/LPG Models
B-11 Check the Glow Plugs - Diesel Models
B-12 Check and Adjust the Engine Idle Mixture - Gasoline/LPG Models
B-13 Check and Adjust the Engine RPM
B-14 Test the Key Switch
B-15 Test the Emergency Stop Buttons
B-16 Test the Ground Control Override
B-17 Test the Oscillate Lock-out
B-18 Test Platform Self-leveling
B-19 Test the Service Horn
B-20 Test the Foot Switch
B-21 Test the Engine Speed Select
B-22 Test Fuel Select Operation - Gasoline/LPG Models
B-23 Test the Turntable Rotation Stop
B-24 Test the Drive Enable System
B-25 Test the Drive Brakes
B-26 Test Drive Speed - Stowed Position
B-27 Test the Alarm Package (optional equipment)
Check the Primary Boom Wear Pads
Check the Turntable Rotation Bearing Bolts
Check the Free-wheel Feature
Grease the Worm Drive Gear
Replace the Torque Hub Oil
Replace the Hydraulic Reservoir Filter
Replace the Drive Loop Hydraulic Filter
Replace the Diesel Fuel Filter
Replace the Gasoline Fuel Filter
C-10 Replace the PCV Valve - Gasoline/LPG Models
C-11 Clean or Replace the Distributor Cap and Rotor - Gasoline/LPG Models
C-12 Replace the Spark Plugs - Gasoline/LPG Models
C-13 Check and Adjust the Air/Propane Mixture - Gasoline/LPG Models
C-14 Check and Adjust the Ignition Timing - Gasoline/LPG Models
Change The Hydraulic Oil
Change or Recondition the Engine Coolant
Change the Fuel Lines
Check Engine Valve Clearance - Gasoline/LPG Models
Check Engine Cylinder Compression - Gasoline/LPG Models
Clean PCV Hoses, Tubes, and Fittings - Gasoline/LPG Models
Check the Engine Nozzle Injection Pressure - Diesel Models
Check Injection Timing - Diesel Models
Replace The Timing Belt - Ford
Engine Will Not Crank Over
Engine Cranks But Will Not Start - Gasoline/LPG Models
Engine Cranks But Will Not Start - Diesel Models
Engine Choke Inoperative - Gasoline/LPG Models
See B-11, Check The Glow Plugs
Gasoline/LPG Models
Engine High Idle Inoperative - Gasoline/LPG Models
Engine Low Idle Inoperative - Gasoline/LPG Models
Engine High Idle Inoperative - Diesel Models
Engine Low Idle Inoperative - Diesel Models
All Functions Inoperative, Engine Starts and Runs
All Lift and Steer Functions Inoperative, Drive Functions Operational
Ground Controls Inoperative, Platform Controls Operate Normally
Platform Controls Inoperative, Ground Controls Operate Normally
Secondary Boom Up Function Inoperative
Secondary Boom Down Function Inoperative
Primary Boom Up Function Inoperative
Primary Boom Down Function Inoperative
Primary Boom Extend Function Inoperative
Primary Boom Retract Function Inoperative
Turntable Rotate Function Inoperative
Turntable Rotate Left Function Inoperative
Turntable Rotate Right Function Inoperative
All Platform Leveling Functions Inoperative
Platform Level Up Function Inoperative
Platform Level Down Function Inoperative
Platform Rotate Left Function Inoperative
Platform Rotate Right Function Inoperative
Oscillate Lock-out Function Inoperative
Steer Left Function Inoperative
Steer Right Function Inoperative
All Drive Functions Inoperative, All Other Functions Operate Normally
Drive Forward Or Reverse Function Inoperative
High Range Drive Function Inoperative
Low Range Drive Function Inoperative
Machine Will Not Drive At Full Speed
Machine Drives At Full Speed With Platform Elevated
Drive Enable System Is Malfunctioning
Auxiliary Functions Inoperative
Electrical Symbol Legend
Electrical Schematic - Gasoline/LPG Models
Ground Control Box Legend - Gasoline/LPG Models
Relay Panel Legend - Gasoline/LPG Models
Platform Control Box Legend - Gasoline/LPG Models
Electrical Schematic - Diesel Models
Ground Control Box Legend - Diesel Models
Relay Panel Legend - Diesel Models
Platform Control Box Legend - Diesel Models
Hydraulic Symbols Legend
2WD Hydraulic Schematic
4WD Hydraulic Schematic
Joystick Controllers
Horsepower Limiter Board
Foot Switch
Resistors
Toggle Switches
Platform
Platform Leveling Slave Cylinder
Platform Rotator
Plastic Cable Track
Primary Boom
Primary Boom Lift Cylinder
Extension Cylinder
Platform Leveling Master Cylinder
Secondary Boom
Secondary Boom Lift Cylinders
Turntable Covers
Timing Adjustment
Glow Plugs
RPM Adjustment
Flex Plate
Water Temperature and Oil Pressure Switches
Governor Actuator
Choke Adjustments
Carburetor Adjustment
Vacuum Switch
Control Relays
Toggle Switches, See 1-5, Toggle Switches
Wago® Components
Power Relay
10-1 Lift/Steer Pump
10-2 Drive Hydraulic Pump
11-1 Function Manifold Components
11-2 Valve Adjustments
12-1 Hydraulic Reservoir
12-2 Fuel Tank
13-1 Rotation Hydraulic Motor
13-2 Rotation Bearing and Worm Drive
14-1 Yoke and Hub
14-2 Steering Cylinders
15-1 Yoke and Hub
15-2 Steering Cylinders, See 14-2, Steering Cylinders
16-1 Oscillating Axle Lock-out Cylinder
17-1 Steer and Oscillate Manifold Components
17-2 Valve Adjustments
18-1 Drive Motor
18-2 Torque Hub
19-1 2WD Drive Manifold Components
19-2 Valve Adjustments
20-1 4WD Drive Manifold Components
20-2 Valve Adjustments

Inside this manual

Real pages from this service manual (205 pages). Open the sample pages (PDF, 543 KB)

Sample pages from the Terex Genie Z-45/22 Articulated Boom Lift Service Manual: Specifications, Troubleshooting, Diagram, Foldout diagram
  • Specifications, page 17: Section 2 - Specifications
  • Troubleshooting, page 119: Section 6 - Troubleshooting Flow Charts
  • Diagram, page 176: (infinite Ω)
  • Foldout diagram, page 127

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-45/22 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 29487$69.79
Other manuals for the Genie Z-45/22

Parts manuals

Details
Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 205 pages

Quantity one is the manual described above.

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