Terex Genie Z-45/22 Articulated Boom Lift Service Manual
176 pages · Publication 41328
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- Models
- Genie Z-45/22
- Manual type
- Service Manual
- Pages
- 176
- Publication
- 41328
- Condition
- Brand new
What's inside
From the manual's own table of contents: 91 topics. See sample pages (PDF, 443 KB)
- Machine Specifications
- Performance Specifications
- Hydraulic Specifications oe
- Bolt Torque Specifications 20
- INtrOCUCTION
- INtrOCUCTION oo
- Inspect the Operator’s and Safety Manuals
- Inspect the Decals and Placards
- Check the Hydraulic Oil LeVel oo
- Check for Hydraulic LEAKS 0.0
- Check the Tire PreSSUure
- Test the Platform and Ground Controls
- Test the Auxiliary Power Operation .0
- Test the Tilt SNSOF oo
- Test the Lift/Drive Select SWitCh
- Inspect the Electrical Wiring
- Inspect the Tires and Wheels (including lug nut torque)
- Confirm the Proper Brake Configuration
- Check the Oil Level in the Torque Hubs
- Test the Key SWitCh ooo
- Test the Emergency Stop Buttons
- Test the Ground Control Override «0.0.0.0
- Test the Platform Self-leVeling
- Test the Service HOF oo
Show all 91 topics
- Test the Foot SWitch
- Test the Drive Enable System
- Test the Drive Brakes
- Test the Drive Speed - Stowed PoSition
- Test the Alarm Package - Optional Equipment
- Perform Hydraulic Oil AnalySis
- Test the Turntable Rotation Stop
- Check the Electrical Contactors
- Check the Free-wheel Configuration
- Grease the Turntable Rotation Bearing and Worm Drive Gear
- Replace the Torque Hub Oil «00
- Replace the Hydraulic Tank Filter
- Bleed the Platform Rotator
- Test or Replace the Hydraulic Oil
- All Functions Will Not Operate
- Lift Pump Motor Will Not Operate
- Drive Pump Motor Will Not Operate
- All Functions Inoperative, Power Unit Starts and Runs «00
- All Lift and Steer Functions Inoperative, Drive Functions Operational
- Ground Controls Inoperative, Platform Controls Operate Normally
- Platform Controls Inoperative, Ground Controls Operate Normally
- Primary Boom Up Function Inoperative «0.0.2.0
- Primary Boom Down Function Inoperative
- Secondary Boom Up Function Inoperative 0.0.00
- Secondary Boom Down Function Inoperative
- Primary Boom Extend Function Inoperative
- Primary Boom Retract Function Inoperative «0.0.0.2
- Turntable Rotate Right Function Inoperative
- All Platform Leveling Functions Inoperative
- Platform Level Up Function Inoperative
- Platform Rotate Left Function Inoperative
- 20 ‘Platform Rotate Right Function Inoperative
- 21 = Steer Left Function Inoperative
- 22 = Steer Right Function Inoperative 00.0
- 23 _ All Drive Functions Inoperative, All Other Functions Operate Normally
- 23A Brake Function Inoperative
- Drive Forward Function Inoperative
- Drive Reverse Function Inoperative
- Machine Drives At Full Speed With Platform Raised
- Drive Enable System Is Malfunctioning
- INtPOGUCTION
- Electrical Symbols Legend
- Electrical Schematic
- Ground Control Box Legend
- Power Panel Legend
- Platform Control Box Legend o
- Hydraulic Symbols Legend
- Hydraulic SCHEMAtiC
- FOOt SWICH ooo
- Toggle Switches 2.0
- Platform Rotator
- Platform Rotate Manifold Component
- Plastic Cable Track
- Primary Boom Lift Cylinder
- Extension Cylinder
- Platform Leveling Master Cylinder
- SeECONdArY BOOM
- Secondary Boom Lift Cylinders
- Control Relays
- Toggle Switches, See 1-4, Toggle SWItCh@S
- = Wago® Components
- Auxiliary PUMP wo
- Main Function PUMP
- Function Manifold Component
- Valve Adjustments - Function Manifold
- Drive Motor
- TOrque HUD
Inside this manual
Real pages from this service manual (176 pages). Open the sample pages (PDF, 443 KB)
- Foldout diagram, page 123
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-45/22 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 176 pages
Quantity one is the manual described above.
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60-day returns
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).