Terex Genie Z-45/25 DC, Z-45/25J DC Articulated Boom Lift Service Manual
101 pages · Publication 1268530
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- Models
- Genie Z-45/25 DC, Z-45/25J DC
- Serial coverage
- See Cover
- Manual type
- Service Manual
- Pages
- 101
- Publication
- 1268530
- Condition
- Brand new
What's inside
From the manual's own table of contents: 8 sections, 82 entries. See sample pages (PDF, 577 KB)
Introduction Introduction3 topics
- Important Information
- Find a Manual for this Model
- Serial Number Legend
Section 1 Safety Rules1 topic
- General Safety Rules
Section 2 Specifications8 topics
- Machine Specifications
- Performance Specifications
- Hydraulic Oil Specifications
- Hydraulic Component Specifications
- Machine Torque Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- SAE and Metric Fasteners Torque Charts
Section 3 Repair Procedures42 topics
- Introduction
- Platform Controls
- Controllers
- Platform Components
- Platform Leveling Slave Cylinder
- How to Bleed the Slave Cylinder
- Platform Rotator
- Jib Boom Components
- Jib Boom
- Jib Boom Lift Cylinder
- Primary Boom Components
- Cable Track
- How to Remove the Cable Track, Z-45/25
- How to Remove the Cable Track, Z-45/25J
- How to Repair the Primary Boom Cable Track
- Primary Boom
- How to Disassemble the Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom Components
- Secondary Boom
- Secondary Boom Lift Cylinders
- Hydraulic Pumps
- Auxiliary Pump
- Function Pump
- Manifolds
- Function Manifold Components
- Valve Adjustments - Function Manifold
- How to Adjust the System Relief Valve
- How to Adjust the Secondary Boom Down Relief Valve
- Jib Boom / Platform Rotate Manifold Components
- Turntable Rotation Manifold Components
- Valve Coils
- Turntable Rotation Components
- Turntable Rotation Assembly
- Motor Controllers
- Motor Controller
- Steer Axle Components
- Hub and Bearings
- How to Remove the Hub and Bearings
- How to Install the Hub and Bearings
Section 4 Fault Codes1 topic
- Fault Code Charts
Section 5 Schematics19 topics
- Electrical Symbol Legend
- Hydraulic Symbols Legend
- Electrical Schematics – Options
- Platform Options Wiring Diagram
- Power Panel Wiring Diagram
- CTE Option Wiring Diagram, (CE)
- Charger Interlock Option
- Hydraulic Schematics
- Hydraulic Schematic
- Electrical Schematics – ANSI / CSA / AS Models
- Electrical Schematic, (ANSI / CSA / AS)
- Ground Control Box Terminal Strip Wiring Diagram, (ANSI / CSA / AS)
- Ground Control Box Switch Panel Wiring Diagram, (ANSI / CSA / AS)
- Platform Control Box Wiring Diagram, (ANSI / CSA / AS)
- Electrical Schematics – CE Models
- Electrical Schematic, (CE)
- Ground Control Box Terminal Strip Wiring Diagram, (CE)
- Ground Control Box Switch Panel Wiring Diagram, (CE)
- Platform Control Box Wiring Diagram, (CE)
Inside this manual
Real pages from this service manual (101 pages). Open the sample pages (PDF, 576 KB)
- Specifications, page 15: Specifications
- Troubleshooting, page 63: Fault Codes
- Diagram, page 97: Ground Control Box Switch Panel Wiring Diagram, (CE)
- Foldout diagram, page 93: November 2017
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Z-45/25J DC are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 101 pages
Quantity one is the manual described above.
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60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).