Terex Genie Z-45/25, Z-45/25J Bi-Energy Power Articulated Boom Lift Service Manual
121 pages · Publication 1268546
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- Models
- Genie Z-45/25, Z-45/25J Bi-Energy Power
- Serial coverage
- from Z452513A to Z452516N-57199, from Z4525N-57200
- Manual type
- Service Manual
- Pages
- 121
- Publication
- 1268546
- Condition
- Brand new
What's inside
From the manual's own table of contents: 55 sections, 105 entries. See sample pages (PDF, 572 KB)
Introduction Introduction3 topics
- Important Information
- Find a Manual for this Model
- Serial Number Legend
Section 1 Safety Rules1 topic
- General Safety Rules
Section 2 Specifications10 topics
- Machine Specifications
- Performance Specifications
- Hydraulic Oil Specifications
- Hydraulic Component Specifications
- Machine Torque Specifications
- Generator Specifications
- Kubota Z482-E2B/E3B Engine Specifications
- Hydraulic Hose and Fitting Torque Specifications
- Torque Procedure
- SAE and Metric Fasteners Torque Charts
Platform Leveling Slave Cylinder1 topic
- How to Bleed the Slave Cylinder
Cable Track3 topics
- How to Remove the Cable Track, Z-45/25
- How to Remove the Cable Track, Z-45/25J
- How to Repair the Primary Boom Cable Track
Primary Boom1 topic
- How to Disassemble the Primary Boom
Show all 55 sections
Engine Drive Pulley30 topics
- How to Remove the Engine Drive Pulley
- How to Install the Engine Drive Pulley
- Generator
- Generator Pulley
- How to Remove the Generator Pulley
- How to Install the Generator Pulley
- Generator Belts
- Generator Voltage Regulator
- How to Adjust the Generator Voltage Regulator
- How to Replace the Voltage Regulator
- Hydraulic Pumps
- Auxiliary Pump
- Function Pump
- Manifolds
- Function Manifold Components
- Valve Adjustments - Function Manifold
- How to Adjust the System Relief Valve
- How to Adjust the Secondary Boom Down Relief Valve
- Jib Boom / Platform Rotate Manifold Components
- Turntable Rotation Manifold Components
- Valve Coils
- How to Test a Coil Diode
- Turntable Rotation Components
- Turntable Rotation Assembly
- Motor Controllers
- Motor Controller
- Steer Axle Components
- Hub and Bearings
- How to Remove the Hub and Bearings
- How to Install the Hub and Bearings
Section 4 Fault Codes1 topic
- Fault Code Charts
Inside this manual
Real pages from this service manual (121 pages). Open the sample pages (PDF, 572 KB)
- Specifications, page 15: Specifications
- Troubleshooting, page 72: Fault Codes
- Diagram, page 117: Ground Control Box Switch Panel Wiring Diagram, (AS)
- Foldout diagram, page 112: Service and Repair Manual
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-45/25 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 121 pages
Quantity one is the manual described above.
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Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).