Terex Genie Z-45 XC, Z-45 HF Articulated Boom Lift Service Manual
177 pages · Publication 1268197
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- Models
- Genie Z-45 XC, Z-45 HF
- Manual type
- Service Manual
- Pages
- 177
- Publication
- 1268197
- Condition
- Brand new
What's inside
From the manual's own table of contents: 64 sections, 125 entries. See sample pages (PDF, 591 KB)
Section 3 Repair Procedures29 topics
- Introduction
- Platform Controls
- ALC-500 Circuit Board
- Joysticks
- How to Adjust the Joystick Max-out Setting
- How to Adjust the Joystick Ramp Rate Setting
- How to Adjust the Joystick Threshold Setting
- Platform Components
- Platform Leveling Slave Cylinder
- How to Bleed the Slave Cylinder
- Platform Rotator
- Platform Overload System
- How to Replace the Platform Overload Load Cell
- Platform Overload Recovery Fault
- Jib Boom Components
- Jib Boom
- Jib Boom Lift Cylinder
- Primary Boom Components
- Cable Track
- How to Remove the Cable Track
- How to Repair the Primary Boom Cable Track
- Primary Boom
- How to Disassemble the Primary Boom
- Primary Boom Lift Cylinder
- Primary Boom Extension Cylinder
- Platform Leveling Master Cylinder
- Secondary Boom Components
- Secondary Boom
- Secondary Boom Lift Cylinders
Flex Plate2 topics
- How to Install the Flex Plate
- How to install the Pump and Bell Housing Assembly
Show all 64 sections
Drive Pump1 topic
- How to Prime the Pump
Valve Adjustments - Function Manifold2 topics
- How to Adjust the System Relief Valve
- How to Adjust the Secondary Boom Down Relief Valve
Directional Valve Manifold Components1 topic
- How to Set Up the Directional Valve Linkage
Valve Coils1 topic
- How to Test a Coil Diode
Section 4 Fault Codes11 topics
- Control System Fault Codes
- How to Retrieve Control System Fault Codes
- Deutz D2011L03i, Perkins 404D-22 and Ford MSG-425 Models
- Platform Overload System Fault Codes
- Fault Code Display - Deutz and Perkins Models
- Deutz D 2.9 L4 and Perkins 404F-E22T Models
- Main Menu Structure - Deutz D 2.9 L4 Models
- Main Menu Structure - Perkins 404F-E22T Models
- Deutz D 2.9 L4 Engine Fault Codes
- Perkins 404F-E22T Engine Fault Codes
- Ford MSG-425 Engine Fault Codes
Electrical Schematic, Options Wiring Diagram14 topics
- Switch Panel Wiring Diagram - ANSI / CSA
- Terminal Strip Wiring Diagram - ANSI / CSA
- Switch Panel Wiring Diagram - ANSI / CSA
- Terminal Strip Wiring Diagram - ANSI / CSA
- ANSI / CSA
- Ground Control Box Switch Panel Wiring Diagram - CE
- Ground Control Box Terminal Strip Wiring Diagram - CE
- Platform Control Box Switch Panel Wiring Diagram
- Platform Control Box Terminal Strip Wiring Diagram
- Platform Control Box Relayl Wiring Diagram - ANSI / CSA
- Platform Control Box Relay Wiring Diagram- CE
- Hydraulic Schematics
- Hydraulic Schematic - CE
- Hydraulic Schematic - ANSI / CSA
Inside this manual
Real pages from this service manual (177 pages). Open the sample pages (PDF, 591 KB)
- Specifications, page 22: Specifications
- Troubleshooting, page 98: Fault Code Display - Deutz and Perkins Models
- Diagram, page 148: Electrical Schematic, Options Wiring Diagram
- Foldout diagram (color), page 174: Service and Repair Manual
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Genie Z-45 XC are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 177 pages
Quantity one is the manual described above.
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).