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Wacker Neuson 3001 Dumper Service Manual

214 pages · Publication 1000156004

$69.77
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Models
3001
Manual type
Service Manual
Pages
214
Publication
1000156004
Condition
Brand new
Wacker Neuson 3001 Dumper Service Manual, publication 1000156004

What's inside

From the manual's own table of contents: 66 sections, 219 entries. See sample pages (PDF, 737 KB)

General51 topics
  • Important information on this service manual
  • Identification of warnings and dangers
  • Designated use and exemption from liability
  • Type labels and component numbers
  • Description of 3001F components (overview)
  • Description of 3001S components (overview)
  • Control stand overview
  • Instrument panel overview
  • Front skip maintenance prop
  • Swivel skip maintenance prop
  • Rollbar
  • Centre pivot prop
  • Locking the control levers
  • Battery master switch
  • Chassis
  • Engine
  • Engine capacities
  • Engine tightening torques
  • Travelling drive
  • Brakes
  • Steering system
  • Work hydraulics
  • Skip
  • Drive specifications
  • Vibration
  • Electric system
  • Fuse box
  • Relays
  • Tyres
  • Noise levels
  • Coolant compound table
  • General tightening torques
  • Tightening torques for hydraulic screw connections (dry assembly)
  • Tightening torques for high-resistance screw connections
  • Tightening torques for Nordlock lock washers
  • Dimensions model 3001 front skip
  • Dimensions model 3001 swivel skip
  • Fluids and lubricants
  • Maintenance plan (overview)
  • Service package
  • Up to serial no
  • From serial no. AE310242D
  • Introduction
  • Fuel system
  • Specific safety instructions
  • Refuelling
  • Stationary fuel pumps
  • Diesel fuel specification
  • Bleeding the fuel system
  • Fuel prefilter with water separator
  • Replacing the fuel filter
Engine lubrication system4 topics
  • Checking the oil level
  • Filling up engine oil
  • Changing engine oil
  • Replacing the engine oil filter cartridge
Cooling system2 topics
  • Checking/filling up coolant
  • Draining coolant
Air filter2 topics
  • Replacing the filter
  • Functional check once a week of the dust valve
V-belt2 topics
  • Checking V-belt tension
  • Retightening the V-belt
Hydraulic system6 topics
  • Checking the hydraulic oil level
  • Filling up hydraulic oil
  • Changing hydraulic oil
  • Fouling indicator for hydraulic oil filter
  • Replacing the hydraulic oil filter element
  • Checking hydraulic pressure lines
Lubrication points
Tyres1 topic
  • Inspection work
Changing wheels2 topics
  • Removing the wheels
  • Fitting the wheels
Axles2 topics
  • Checking the oil level and filling up oil
  • Draining oil
Electric system4 topics
  • Service and maintenance work at regular intervals
  • Instructions concerning specific components
  • Alternator
  • Battery
Battery master switch
General maintenance work4 topics
  • Cleaning
  • General instructions for all areas of the machine
  • Screw connections and attachments
  • Pivots and hinges
3TNV88-KNSV engine: overview
Fuel system (up to AB)
Fuel system (starting AC)2 topics
  • Checking and adjusting valve clearance
  • Tightening order for cylinder head bolts
Checking the injection nozzles3 topics
  • Pressure check
  • Checking the nozzle jet
  • Injection time
Adjusting engine revs
Compression43 topics
  • Checking the coolant thermostat
  • Checking the thermal switch
  • Oil pressure switch
  • Checking the coolant circuit
  • Clutch
  • Engine 3TNV88-BKNSV overview (from serial no. AE310242D)
  • Fuel system (from serial no. AE310242D)
  • Checking the injection nozzles
  • Adjusting engine revs
  • Automatic revs setting option (Tier 3A from AE310242D)
  • Function
  • Installation
  • Compression
  • Engine trouble
  • Variable displacement pump A10VG45DA
  • Variable displacement pump: diagram
  • Variable displacement pump: design
  • Travelling drive overview
  • Connecting plate with valves
  • A6VM80EZ hydraulic motor
  • Travelling drive overview (up to AB)
  • Travelling drive overview (starting AC)
  • Towing and transporting the machine
  • Safety instructions
  • Towing
  • Opening the high-pressure circuit
  • Test instruction
  • High pressure check
  • Check: boost pressure
  • Check: setting pressure
  • Adjustment
  • Setting: control initiation
  • Axle type label
  • Drain, fill and check plug
  • Tightening torques
  • Wheel screws
  • Articulated joint (up to AB)
  • Articulated joint (starting AC)
  • Transfer gearbox (up to AD)
  • Transfer gearbox (from AE310242D)
  • Semiaxles
  • Wheel hub
  • Front axle brake (up to AB)
Brake diagram
Front axle brake (starting AC up to AD)
Front axle brake (from AE310242D)
Differential (up to AB)3 topics
  • Front axle (up to AB)
  • Front axle (starting AC up to AD)
  • Rear axle
Cardan shaft
Show all 67 sections
Brake circuit (up to AB)
Brake circuit (starting AC)2 topics
  • Parking brake
  • Service brake
Steering circuit (up to AB)
Steering circuit (starting AC)
Steering unit: diagram
Steering unit connections
Steering unit overview4 topics
  • Priority valve overview
  • Priority valve (legend)
  • Steering unit
  • Steering unit (legend)
Manual spool connections: overview
Valves – differential lock (up to AB)1 topic
  • Check valve
Dumping the skip: hydraulic diagram (up to AB)
Dumping the skip: hydraulic diagram (starting AC)
Swivelling the skip: hydraulics diagram (up to AB)
Swivelling the skip: hydraulics diagram (starting AC)
Test instructions1 topic
  • Check: work hydraulics
Diagram A4 (up to AB)
Diagram legend (up to AB)
Diagram A4 (starting AC)
Diagram legend (starting AC)
Ohm's Law (current, voltage, resistance); power
Measuring equipment, measuring methods
Relays1 topic
  • Use, mode of function
Electric units
Control stand overview
Instrument panel overview
Wiring diagram (legend)
Wiring diagram version 1 A4
Wiring harness 1000115009 main wiring harness up to AB (legend)
Wiring harness 1000115009 main wiring harness up to AB
Wiring harness 1000173558 main wiring harness starting AC (legend)
Wiring harness 1000173558 main wiring harness starting AC
Wiring diagram A3 up to AB (legend)13 topics
  • Wiring diagram A3 (up to AB)
  • Wiring harness 1000115009 main wiring harness up to AB (legend)
  • Wiring harness 1000115009 main wiring harness up to AB
  • Wiring harness 1000173558 main wiring harness starting AC (legend)
  • Wiring harness 1000173558 main wiring harness starting AC
  • Wiring harness 1000115414 engine wiring harness (legend)
  • Wiring harness 1000115414 engine wiring harness
  • to AB (legend)
  • Wiring harness 1000075039 telltale/indicator base (up to AB)
  • Wiring harness 1000173351 ignition lock base starting AC
  • Light switch connector assignment
  • ting AC)
  • Extension cable (front skip) 1000166698
Abbreviations
Fluids and lubricants
On this service manual
Checking the engine oil level
Engine and hydraulics cooling system
Filling in engine oil
Filling up coolant
Hydraulic pressure lines
Maintenance plan
Screw connections
Wheel change
Identification

Inside this manual

Real pages from this service manual (214 pages). Open the sample pages (PDF, 736 KB)

Sample pages from the Wacker Neuson 3001 Dumper Service Manual: Specifications, Troubleshooting, Diagram, Color page, Color page, Foldout diagram
  • Specifications, page 26: SERV-HB 3001 EN – Edition 2.0 * 3001s210.fm
  • Troubleshooting, page 98: SERV-HB 3001 EN – Edition 2.0 * 3001s420_Tier 3.fm
  • Diagram, page 203: Electric system
  • Color page, page 101: SERV-HB 3001 EN – Edition 2.0 * 3001s510.fm
  • Color page, page 133: SERV-HB 3001 EN – Edition 2.0 * 3001s610.fm
  • Foldout diagram, page 202: Electric system

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 3001 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1000156004$69.77
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This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 214 pages

Quantity one is the manual described above.

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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).