Wacker Neuson 5001 Dumper Service Manual
275 pages · Publication 1000159455
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- Models
- 5001
- Manual type
- Service Manual
- Pages
- 275
- Publication
- 1000159455
- Condition
- Brand new
What's inside
From the manual's own table of contents: 42 sections, 228 entries. See sample pages (PDF, 753 KB)
General50 topics
- Important information on this service manual
- Identification of warnings and dangers
- Designated use and exemption from liability
- Type labels and component numbers
- Machine overview
- Control elements from AB45091D to AC45157D (overview)
- Operating equipment (legend)
- Control elements from AD51001D (overview)
- Maintenance strut
- Centre pivot strut
- Chassis
- Engine
- Engine capacities
- Engine tightening torques
- Travelling drive
- Brakes
- Steering system
- Work hydraulics
- Loader unit
- Drive specifications
- Vibration
- Electrical system
- Fuse box on the instrument panel from AB45091 to AC45157D
- Fuse box in relay box from AD51001D
- Relays (from AD51001D)
- Tyres
- Axle mounting
- Noise levels
- Coolant compound table
- General tightening torques
- Tightening torques for hydraulic screw connections (dry assembly)
- Tightening torques for high-resistance screw connections
- Tightening torques for Nordlock lock washers
- Dimensions model 5001 from AD51001D
- Fluids and lubricants
- Maintenance plan (overview)
- Introduction
- Fuel system
- Specific safety instructions
- Refuelling
- Stationary fuel pumps
- Diesel fuel specification
- Bleeding the fuel system
- Bleeding automatically (Yanmar engine)
- Bleeding with a manual pump (Deutz engine)
- Cleaning the filter screen insert
- Yanmar fuel prefilter with water separator
- Deutz fuel filter with water separator
- Replacing the fuel filter
- Replacing the Deutz fuel filter
Engine lubrication system4 topics
- Checking the oil level
- Filling up engine oil
- Changing engine oil
- Replacing the engine oil filter cartridge
Cooling system2 topics
- Checking/filling up coolant
- Draining coolant
Air filter3 topics
- Weekly check of air filter for dirt
- Replacing the filter
- Functional check once a week of the dust valve
V-belts2 topics
- Checking V-belt tension
- Retightening V-belts
Hydraulic system6 topics
- Checking the hydraulic oil level
- Filling up hydraulic oil
- Changing hydraulic oil
- Monitoring the hydraulic oil reflux filter
- Replacing the hydraulic oil reflux filter
- Checking hydraulic pressure lines
Tyre maintenance2 topics
- Checks once a day
- Checks once a week
Changing wheels2 topics
- Removing
- Fitting the wheels
Electrical system4 topics
- Service and maintenance work at regular intervals
- Instructions concerning specific components
- Alternator
- Battery
General maintenance work4 topics
- Cleaning
- General instructions for all areas of the machine
- Screw connections and attachments
- Pivots and hinges
Fuel system2 topics
- Checking and adjusting valve lash
- Tightening order for cylinder head bolts
Checking the injection nozzles44 topics
- Pressure check
- Checking the nozzle jet
- Injection time
- Adjusting engine speed
- Compression
- Checking the coolant thermostat
- Checking the thermal switch
- Oil pressure switch
- Checking the coolant circuit
- Clutch
- Engine trouble
- Engine overview DEUTZ F4M 2011 (from AC45039D to AC45157D)
- Checking and adjusting the fuel injectors
- Compression pressure
- Removing/mounting the cylinder head
- Intake/exhaust manifold
- Replacing the injection pump/setting fuel injection time
- Engine overview DEUTZ D2011 L04w (from AD51001D)
- Water pump and thermostat
- Exhaust gas recirculation (external)
- Travelling drive overview
- Variable displacement pump A4VG56DA
- Variable displacement pump: diagram
- Power train overview
- Connecting plate with valves
- Replacing components
- Replacing the rotary shaft lip seal
- Replacing seals
- Replacing valve seals
- Variable displacement motor
- Variable displacement motor diagram
- Replacing the sealing nut
- Replacing the control unit
- Sealing the flush valve/cover
- Towing and transporting the machine
- Safety instructions
- Towing
- Opening the high-pressure circuit
- Test instructions for variable displacement pump
- High pressure check
- Check: boost pressure
- Check: setting pressure
- Control initiation and end
- Check: mechanical zero position
Test instructions for variable displacement motor1 topic
- Checking control initiation
Tightening torque2 topics
- Wheel screws
- General tightening torques (Nm)
Show all 43 sections
Dismantling and assembling the axle9 topics
- Dismantling the planetary drive and the semiaxle
- Assembling the planetary drive and the semiaxle
- Dismantling the differential
- Assembling the differential
- Dismantling the transfer gearbox
- Assembling the transfer gearbox
- Removing the bevel gear
- Installing the bevel gear
- Special tools for axles
Dismantling and assembling the brakes and the parking brake2 topics
- Dismantling the brakes
- Assembling the brakes
Steering unit: diagram1 topic
- Function
Steering unit overview4 topics
- Priority valve overview (up to AC45157D)
- Priority valve (legend)
- Steering unit
- Steering unit (legend)
Valves42 topics
- Double shock valve (from AD51001D)
- Check valve (up to AC45157D)
- Dumping the skip: hydraulics diagram (up to AC45157D)
- Swivelling the skip: hydraulics diagram (up to AC45157D)
- Dumping and swivelling the skip: hydraulics diagram (from AD51001D)
- Test instructions
- Checking the work hydraulics (up to AC45157D)
- Checking the work hydraulics (from AD51001D)
- Diagram A4 (up to AC45157D)
- Diagram (legend)
- Diagram A4 (from AD51001D)
- Hydraulics diagram A3 (up to AC45157D)
- Hydraulics diagram A3 (starting AD51001D)
- Ohm's Law (current, voltage, resistance); power
- Measuring equipment, measuring methods
- Relays
- Use, mode of function
- Electric units
- Fuse box
- Fuse box on the instrument panel (from AB45091 to AC45157D)
- Fuse box in relay box (from AD51001D)
- Wiring diagram legend (up to AB45291D)
- Wiring diagram version 1 A4 (up to AB45291D)
- Wiring diagram version 2 A4 (from AC45039D to AC45157D)
- Wiring diagram version 3 A4 (from AD51001D)
- Wiring harness legend 1000115009 main wiring harness (up to AB45291D)
- Wiring harness 1000115009: main wiring harness (up to AB45291D)
- Main wiring harness legend (from AC45039D to AC45157D)
- Main wiring harness (from AC45039D to AC45157D)
- Main wiring harness (from AD51001D)
- Engine wiring harness legend (from AC45039D to AC45157D)
- Engine wiring harness (from AC45039D to AC45157D)
- Connector assignment for light switch and forwards-reverse control
- Wiring diagram legend A3 up to serial no. AB45291D
- Wiring diagram A3 up to AB45291D
- Wiring diagram A3 (from AC45039D to AC45157D)
- Wiring diagram A3 (from AD51001D)
- Wiring harness 1000181595 main wiring harness (from AD51001D)
- Main wiring harness legend 1000181595A (from AD51001D)
- Wiring harness 1000181595A main wiring harness (from AD51001D)
- Wiring harness legend 1000115414 engine wiring harness (up to AB45291D)
- Wiring harness 1000115414 engine wiring harness (up to AB45291D)
Inside this manual
Real pages from this service manual (275 pages). Open the sample pages (PDF, 752 KB)
- Specifications, page 34: SERV-HB 5001 EN – Edition 2.0 *5001s210.fm
- Troubleshooting, page 126: SERV-HB 5001 EN -Edition 2.0 *5001s430_Tier3.fm
- Diagram, page 254: SERV-HB 5001 EN – Edition 2.0 *5001s1011.fm
- Color page, page 169: SERV-HB 5001 EN -Edition 2.0 *5001s610.fm
- Color page, page 16: SERV-HB 5001 EN – Edition 2.0 *5001s110.fm
- Foldout diagram (color), page 265: Electrical system
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 5001 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 275 pages
Quantity one is the manual described above.
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Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).