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Wacker Neuson 8003 Track Excavator Service Manual

329 pages · Publication 1000132826

$69.77
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Models
8003
Manual type
Service Manual
Pages
329
Publication
1000132826
Condition
Brand new
Wacker Neuson 8003 Track Excavator Service Manual, publication 1000132826

What's inside

From the manual's own table of contents: 64 sections, 175 entries. See sample pages (PDF, 700 KB)

General51 topics
  • Important information on this service manual
  • Abbreviations/symbols
  • Identification of warnings and dangers
  • Designated use and exemption from liability
  • Type labels and component numbers
  • Serial number
  • Cab number
  • Engine number
  • Hydraulic pump number
  • Control valve number
  • Travelling drive number
  • Swivel unit number
  • Machine overview
  • Cab overview
  • Cab (legend)
  • Instrument panel overview
  • Instrument panel (legend)
  • Engine compartment up to serial no. AD07187 (overview)
  • Engine compartment from serial no. AH00611 (overview)
  • Chassis overview
  • Tilting the cab
  • Summer/winter operation
  • Turning the auxiliary hydraulics/boom swivel pedal around
  • Chassis
  • Engine
  • Hydraulic system
  • Undercarriage and swivel unit
  • Stabiliser blade
  • Electric system
  • Noise levels
  • Vibration
  • Coolant compound table
  • Model-specific tightening torques
  • General tightening torques
  • Dimensions model 8003
  • Lift capacity table 8003
  • Lift capacity table 8003 with long stick
  • Lift capacity table 8003 with counterweight
  • Lift capacity table 8003 with long stick and counterweight
  • Lift capacity table 8003 Vario (option)
  • Kinematics
  • Fluids and lubricants
  • Maintenance label
  • Maintenance plan (overview)
  • Service package
  • Introduction
  • Fuel system
  • General
  • Refuelling from barrels
  • Engine lubrication system
  • Checking the oil level
Cooling system2 topics
  • Checking the coolant level
  • Filling up coolant
Air filter
V-belt
Pressure check
Test report
Hydraulic system
Travelling drive
Chains
Lubrication work
Electric system
General maintenance work5 topics
  • When using washing solvents
  • When using compressed air
  • When using a high-pressure cleaner or steam jet
  • When using volatile and easily flammable anticorrosion agents and sprays
  • Cleaning the seat belt
Engine 4TNV98-VNS (up to serial no. AD07187 American Tier 2)
Fuel system
Removing the valve cover
Checking and adjusting valve clearance
Tightening order for cylinder head bolts
Checking the injection nozzles
Checking the nozzle jet
Injection time
Adjusting engine revs
Compression
Checking the coolant thermostat
Checking the thermal switch
Show all 65 sections
Oil pressure switch
Checking the coolant circuit
Engine 4TNV98-ZVNS from serial no. AH00611
Engine trouble
Electronic engine control (E-ECU)
Engine error codes
Error diagnosis
Automatic revs setting1 topic
  • Automatic revs setting enabled
Hydraulic pump AP2D36LV3RS6-874-P
Main valve block50 topics
  • Drive counterbalancing system
  • Boom raise summation
  • Boom check valve (load retaining valve)
  • Stick ram summation
  • Stick check valve (load retaining valve)
  • Pilot valves
  • Valves
  • Pressure cutoff valve
  • Travelling drive up to serial no. AC 02956
  • Auto2Speed drive from serial no. AC 02957
  • Swivel unit
  • Swivel joint
  • Breather filter
  • Troubleshooting in the hydraulic system
  • Hydraulics diagram A4
  • Hydraulics diagram (legend)
  • Hydraulics diagram
  • Options diagram 1
  • Options diagram 2
  • Main valve block diagram
  • Ohm's Law (current, voltage, resistance); power
  • Measuring equipment, measuring methods
  • Cable colour coding
  • Relays
  • Electric units
  • Fuse box on the instrument panel up to serial no. AD07187
  • Main fuse box with relays up to serial no. AD07187
  • Relays up to serial no. AD07187
  • Fuse box on the instrument panel from serial no. AH00611
  • Main fuse box with relays from serial no. AH00611
  • ECU from serial no. AH00611
  • Socket
  • Joystick tip switches
  • Switches: overview
  • Alternator
  • Starter
  • Wiring diagram A4 up to serial no. AD07187 (legend)
  • Wiring diagram A4 up to serial no. AD07187
  • Wiring diagram A4 from serial no. AH00611 (legend)
  • Wiring diagram A4 (1) from serial no. AH00611
  • Wiring diagram A4 (2) from serial no. AH00611
  • Engine – chassis A4 wiring harness 1000116497 up to serial no. AD07187
  • Engine – chassis A4 wiring harness 1000173970 from serial no. AH00611
  • Wiring harness 1000125106 switches A4 (legend)
  • Wiring harness 1000125106 switches A4
  • Wiring harness 1000109629: cab roof
  • Wiring harness 1000109628: armrest
  • Wiring harness 1000116138: boom working light
  • Wiring diagram A3 up to serial no. AD07187 (legend)
  • Wiring diagram A3 up to serial no. AD07187
Wiring diagram A4 from serial no. AH00611 (legend)
Wiring diagram A4 (1) from serial no. AH00611
Wiring diagram A4 (2) from serial no. AH00611
Engine – chassis A3 wiring harness 1000109624 up to serial no. AD07187
Engine – chassis A3 wiring harness 1000173970 from serial no. AH00611
Wiring harness 1000125106 switches A3 (legend)
Wiring harness 1000125106 switches A3
Wiring harness 1000109629: cab roof A3
Wiring harness 1000109628: armrest A3
Wiring harness 1000116138: boom working light A3
Air conditioning
Air-suspension seat
Counterweight
Long stick
Control circuit (pipework) connections for grab
3rd control circuit connections
Auxiliary hydraulics connections
Neuson Vario
Fuel-filling pump2 topics
  • Refuel with the fuel-filling pump 11/A as follows
  • Refuel with the fuel-filling pump 14/A as follows
Central lubrication system
Service valve
Safe load indicator D (safety valve for boom)
Safe load indicator F (safety valves for boom and stick)
3rd control circuit
Triple articulation boom
Electric auxiliary hydraulics
Auxiliary hydraulics shock cartridge
3rd control circuit shock cartridge
Drive interlock (antitheft protection)
Quickhitch
Proportional controls

Inside this manual

Real pages from this service manual (329 pages). Open the sample pages (PDF, 699 KB)

Sample pages from the Wacker Neuson 8003 Track Excavator Service Manual: Specifications, Diagram, Troubleshooting, Color page, Color page, Foldout diagram (color)
  • Specifications, page 41: SERV-HB 8003 EN – Edition 2.0 * 8003s210.fm
  • Diagram, page 166: SERV-HB 8003 EN – Edition 2.0 * 8003s430.fm
  • Troubleshooting, page 236: SERV-HB 8003 EN – Edition 2.0 * 8003s510.fm
  • Color page, page 198: SERV-HB 8003 EN – Edition 2.0 * 8003s510.fm
  • Color page, page 91: SERV-HB 8003 EN – Edition 2.0 * 8003s314.fm
  • Foldout diagram (color), page 242: Hydraulic system

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 8003 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 1000132826$69.77
Other manuals for the 8003

Operator's manuals

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Parts manuals

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Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 329 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).