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Bobcat 2200, 2200S, 2300 Utility Vehicle Service Manual

876 pages · Publication 6904893_02_07

$89.57
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Models
2200, 2200S, 2300
Serial coverage
SN A59Z11001 & above (2200 DIESEL), SN A59Y11001 & above (2200 GASOLINE), SN A5A111001 & above (2200S DIESEL), SN A5A011001 & above (2200S GASOLINE), SN A59W11001 & above (2300 DIESEL)
Manual type
Service Manual
Pages
876
Publication
6904893_02_07
Condition
Brand new
Bobcat 2200, 2200S, 2300 Utility Vehicle Service Manual, publication 6904893_02_07

What's inside

From the manual's own table of contents: 293 sections, 422 entries. See sample pages (PDF, 509 KB)

Section 1 - Safety1 topic
  • General Warning
Section 2a - Vehicle Specifications: Honda Gas & Kubota Diesel Powered2 topics
  • and 2200S Specifications
  • Specifications
Section 2b - Vehicle Specifications: Kawasaki Gas & Kubota Diesel Powered
Section 3 - General Information4 topics
  • General Information
  • Model Identification
  • Storage
  • Using A Booster Battery (Jump Starting)
Section 4 - Body and Trim10 topics
  • Cleaning the Vehicle
  • Front Body Repair
  • Front Body Components
  • Roll-Over Protective Structure (ROPS)
  • Seat
  • Safety Belts
  • Cargo Bed - Electric Lift
  • Cargo Bed - Manual Lift
  • Rear Fender
  • Floor Mat
Section 5 - Accelerator and Brake Pedal Assemblies3 topics
  • Accelerator Pedal
  • Brake Pedal
  • Park Brake Pedal
Section 6 - Hydraulic and Park Brake Systems8 topics
  • Brake System Inspection
  • Brake System Troubleshooting
  • Brake Pads and Caliper
  • Brake Disc and Hub
  • Hydraulic Line Replacement
  • Master Cylinder and Reservoir
  • Bleeding the Hydraulic Brake System
  • Park Brake System
Section 7 - Steering and Front Suspension5 topics
  • Steering Wheel
  • Steering Column
  • Rack and Pinion
  • Front Suspension
  • Front Suspension Components
Section 8 - Wheels and Tires2 topics
  • Wheels
  • Tires
Section 9 - Rear Suspension2 topics
  • Rear Coil-Over Shock Absorber
  • Swing Arms
Section 10a - Periodic Maintenance: Honda Gasoline & Kubota Diesel Powered Vehicles10 topics
  • Periodic Service Schedule
  • Periodic Lubrication Schedule
  • Lubricating The Attachment Arm And Interface
  • Brake Fluid Reservoir
  • Engine Oil
  • Gearcase Lubrication
  • Hydraulic System - 2300 Vehicle
  • Engine Coolant - Diesel Vehicles
  • Fueling Instructions
  • Battery
Section 10b - Periodic Maintenance: Kawasaki Gasoline & Kubota Diesel Powered Vehicles1 topic
  • Spark Plugs
Section 11a - Troubleshooting and Electrical System: Kawasaki Powered Gasoline Vehicles3 topics
  • Troubleshooting Guide
  • Wiring Diagram
  • Test Procedures
Section 11b - Troubleshooting and Electrical System: Honda Powered Gasoline Vehicles
Section 11c - Troubleshooting and Electrical System: Diesel Vehicles
Section 12a - Electrical Components: Kawasaki Powered Gasoline Vehicles22 topics
  • Starter and Starter Solenoid
  • Relays
  • Neutral Switch
  • Carburetor Solenoid
  • Carburetor Heater
  • Voltage Regulator
  • Warning Lights
  • Fuel Gauge/Hour Meter
  • Key Switch
  • 12-Volt Accessory Receptacle
  • Bed Lift Switch
  • Bed Lift Circuit Breaker
  • Light Switch
  • Fuse
  • Reverse Warning Buzzer (If Equipped)
  • Reverse Warning Buzzer Limit Switch (If Equipped)
  • Front Differential Switch
  • Fuel Level Sending Unit
  • Ignition Coil and Charge Coil
  • Oil Pressure Sensor
  • Headlights
  • Wire Harness Diodes
Section 12b - Electrical Components: Honda Powered Gasoline Vehicles3 topics
  • Reverse Warning Buzzer
  • Reverse Warning Buzzer Limit Switch
  • Charge Coil
Section 12c - Electrical Components: Diesel Vehicles5 topics
  • Fuel Solenoid
  • 60-Amp Fusible Link
  • Electric Fuel Pump
  • Alternator
  • Thermostat Switch
Section 13a - Kawasaki Gasoline Engine, Muffler, Fuel System, and Clutches6 topics
  • Gasoline Engine
  • Exhaust System
  • Fuel System
  • Engine Control Linkages
  • Air Intake System
  • Clutches
Section 13b - Honda Gasoline Engine, Muffler, Fuel System, and Clutches1 topic
  • Choke and Air Intake System
Section 13c - Diesel Engine, Muffler, Fuel System, and Clutches1 topic
  • Diesel Engine
Section 14 - Drivetrain Components8 topics
  • Half Shafts
  • Front Differential
  • Front Driveshaft
  • Rear Receiver Hitch
  • Rear Axle
  • Rear Driveshaft
  • Transmission
  • Rear Differential and Axle Shafts
Section 15 - Radiator and Coolant System (Diesel)3 topics
  • Coolant Reservoir
  • Radiator
  • Coolant Pipe Weldment
Section 16 - Transmission Models 421274 and 42127510 topics
  • Service Fixture
  • Transmission Removal
  • Transmission Disassembly
  • Transmission Assembly
  • Transmission Installation
  • Axle Half Shaft Removal
  • Front Differential Removal
  • Front Differential Coil And Output Cover
  • Front Differential Installation
  • Axle Half Shaft Installation
Show all 293 sections
Section 18 - Rear Differential Models 420366 and 4208513 topics
  • Axle Shafts and Differential Removal
  • Rear Differential Disassembly
  • Axle Shafts and Differential Installation
Section 19 - Kubota D722 Diesel Engine Manual
Section 20a - Kawasaki FH680D Gasoline Engine Manual1 topic
  • FH601D M&S.pdf
Section 20b - Honda GX 620 Gasoline Engine Manual6 topics
  • NAVIGATION QUICKTIPS
  • SPECIFICATIONS
  • SERVICE INFORMATION
  • TROUBLESHOOTING
  • MAINTENANCE
  • DISASSEMBLY/REASSEMBLY
Section 21 - Hydraulic Attachment System9 topics
  • Relieving Hydraulic System Pressure
  • Attachment Interface
  • Electrical
  • Hoses
  • Quick Connect Fittings (Auxiliary Hydraulic Circuit only)
  • Cylinders
  • Angle Frame Bushings
  • Front Mount
  • Hydraulic Pump Assembly
a-arm, lower
a-arm, upper
accelerator
air canister (diesel vehicles)
air canister (gasoline vehicles)
air filter (diesel vehicles)
air filter (gasoline vehicles)
alternator (diesel vehicles)
antifreeze
attachment arm
attachment interface (hydraulic attachment vehicles)
axle half shaft
axle shaft and differential
axle, rear
ball joint, lower
ball joint, upper
battery (diesel vehicles) 12c-19
battery (gasoline vehicles) 12a-17, 12b-15
bed lift circuit breaker (diesel vehicles)
bed lift circuit breaker (gasoline vehicles)
bed lift motor
bed lift motor (diesel vehicles)
bed lift motor (gasoline vehicles)
bed lift switch (diesel vehicles)
bed lift switch (gasoline vehicles)
bed, cargo
belt, drive
belt, seat
body, front
box bed
brakes
bushings
cable, accelerator
cable, forward/reverse
cable, governor
camber
carburetor (diesel vehicles)
carburetor (gasoline vehicles)
carburetor heater (gasoline vehicles)
carburetor heater relay (gasoline vehicles)
carburetor solenoid (gasoline vehicles)
cargo bed
CAUTION
charge coil (gasoline vehicles) 12a-15, 12b-12
choke cable (gasoline vehicles)
circuit breaker, bed lift (diesel vehicles)
circuit breaker, bed lift (gasoline vehicles)
circuit breaker, hydraulic attachment
cleaning
clutch and ring gear
clutch carrier
clutch inner cover (diesel vehicles)
clutch inner cover (gasoline vehicles)
clutch outer cover (diesel vehicles)
clutch outer cover (gasoline vehicles)
clutch, drive
clutch, driven
coil and output cover
coil, charge (gasoline vehicles) 12a-15, 12b-12
coil, ignition (gasoline vehicles) 12a-15, 12b-12
column, steering
coolant reservoir (diesel vehicles)
coolant temperature warning light circuit (diesel vehicles)
coolant, engine (diesel vehicles)
cylinder, auxiliary
cylinder, hydraulic
cylinder, vehicle mounted
DANGER
differential relay (diesel vehicles)
differential relay (gasoline vehicles)
differential, front
differential, rear
diode, wire harness (diesel vehicles)
diode, wire harness (gasoline vehicles)
drive belt (diesel vehicles)
drive belt (gasoline vehicles)
drive clutch (diesel vehicles) 13c-27
drive clutch (gasoline vehicles) 13a-27, 13b-29
driven clutch (diesel vehicles) 13c-27
driven clutch (gasoline vehicles) 13a-27, 13b-29
driveshaft, front
driveshaft, rear
engine (diesel vehicles)
engine (gasoline vehicles)
engine governor arm
engine oil
exhaust system (diesel vehicles)
exhaust system (gasoline vehicles)
fan motor (diesel vehicles)
fan relay (diesel vehicles)
fender, front
fender, rear
floor mat
fluid
forward/reverse cable
forward/reverse shifter handle
front differential
front drive gearcase coil (diesel vehicles)
front drive gearcase coil (gasoline vehicles)
front driveshaft
front mount
fuel filter (gasoline vehicles) 13a-10, 13b-8
fuel filter, primary (diesel vehicles)
fuel filter, secondary (diesel vehicles)
fuel gauge/hour meter (diesel vehicles)
fuel gauge/hour meter (gasoline vehicles)
fuel level sending unit (diesel vehicles)
fuel level sending unit (gasoline vehicles)
fuel pump (diesel vehicles)
fuel pump (gasoline vehicles) 13a-10, 13b-8
fuel shut-off valve (gasoline vehicles) 13a-17, 13b-15
fuel solenoid (diesel vehicles)
fuel system (diesel vehicles) 13c-8
fuel system (gasoline vehicles) 13a-9, 13b-7
fuel tank (diesel vehicles)
fuel tank (gasoline vehicles)
fueling instructions 10a-16, 10b-16
fuse (diesel vehicles)
fuse (gasoline vehicles)
fusible link (diesel vehicles)
gearcase
gearcase coil
glow plug circuit (diesel vehicles)
governor arm, engine (gasoline vehicles)
governor arm, transmission (gasoline vehicles)
governor cable (gasoline vehicles)
governor guard (gasoline vehicles)
ground cables (diesel vehicles)
ground cables (gasoline vehicles)
half shaft
handle, forward/reverse shifter
headlight (diesel vehicles)
headlight (gasoline vehicles)
hitch, receiver
hoses, hydraulic
hydrometer test (diesel vehicles) 11c-11
hydrometer test (gasoline vehicles) 11a-9, 11b-9
ignition (gasoline vehicles)
ignition coil (gasoline vehicles) 12a-15, 12b-12
input shaft
input shaft seal
inspection
instrument panel
intake hose, air (diesel vehicles)
intake hose, air (gasoline vehicles)
intermediate and output shaft
intermediate shaft
jetting, carburetor (gasoline vehicles) 13a-10, 13b-8
joystick (hydraulic attachment vehicles)
key switch (diesel vehicles)
key switch (gasoline vehicles)
kill circuit, engine (gasoline vehicles)
kill wire, engine (gasoline vehicles)
lubrication
maintenance
manifold (diesel vehicles)
motor, hydraulic pump
muffler
muffler (diesel vehicles)
muffler (gasoline vehicles)
neutral switch (diesel vehicles)
neutral switch (gasoline vehicles)
oil filter
oil warning light, low (diesel vehicles)
oil warning light, low (gasoline vehicles)
outlet hose, air (diesel vehicles)
outlet hose, air (gasoline vehicles)
output shaft
panel, instrument
park brake
pedal, accelerator
pedal, brake
periodic lubrication schedule 10a-4, 10b-4
periodic service schedule 10a-1, 10b-1
pinion gear
pump assembly, hydraulic
pump, fuel (diesel vehicles)
pump, fuel (gasoline vehicles) 13a-10, 13b-8
pump, hydraulic
quick connect fitting
rack and pinion
radiator (diesel vehicles)
rear axle
rear differential
rear driveshaft
rear wheel bearing
receiver hitch
relay, accessory (diesel vehicles)
relay, accessory (gasoline vehicles)
relay, differential (diesel vehicles)
relay, differential (gasoline vehicles)
relay, float
relay, start (diesel vehicles)
relay, start (gasoline vehicles)
reservoir, coolant
reservoir, hydraulic fluid
reverse buzzer (diesel vehicles)
reverse buzzer (gasoline vehicles)
ring gear
ROPS (roll-over protective structure)
RPM adjustment (diesel vehicles)
RPM adjustment (gasoline vehicles)
safety
safety belt
seat
seat belt
seat frame
serial number, vehicle 3-1
service schedule
service tools
shaft seal
shifter shaft
shock absorber
solenoid, fuel (diesel vehicles)
solenoid, hydraulic attachment
spark plug (gasoline vehicles)
specifications
start relay (diesel vehicles)
start relay (gasoline vehicles)
starter control circuit (diesel vehicles)
starter control circuit (gasoline vehicles)
steering
steering column
steering upright
steering wheel
storage
suspension, front
suspension, rear
switch, auxiliary
switch, bed lift (diesel vehicles)
switch, bed lift (gasoline vehicles)
switch, float
switch, joystick ON/OFF
switch, neutral (diesel vehicles)
switch, neutral (gasoline vehicles)
12-volt accessory receptacle (diesel vehicles)
12-volt accessory receptacle (gasoline vehicles)
test procedures (diesel vehicles)
test procedures (hydraulic attachment vehicles)
test procedures (gasoline vehicles)
test procedures, index of (diesel vehicles) 11c-10
test procedures, index of (gasoline vehicles) 11a-8, 11b-8
thermostat switch (diesel vehicles)
throttle
tire
tools
torque converter (diesel vehicles) 13c-27
torque converter (gasoline vehicles) 13a-27, 13b-29
transmission
transmission governor arm
troubleshooting
v-belt (diesel vehicles)
voltage regulator (gasoline vehicles)
WARNING
wheel
wheel bearing
wheel, steering
wire continuity (diesel vehicles)
wire continuity (gasoline vehicles)
wire harness diode (diesel vehicles)
wire harness diode (gasoline vehicles)
wiring diagram (diesel vehicles) 11c-6
wiring diagram (gasoline vehicles) 11a-6, 11b-6
wiring diagram (hydraulic attachment) 21-8

Inside this manual

Real pages from this service manual (876 pages). Open the sample pages (PDF, 508 KB)

Sample pages from the Bobcat 2200, 2200S, 2300 Utility Vehicle Service Manual: Troubleshooting, Specifications, Diagram, Color page, Color page
  • Troubleshooting, page 194: TROUBLESHOOTING AND ELECTRICAL SYSTEM: HONDA POWERED GASOLINE VEHICLES
  • Specifications, page 662: 5-4 LUBRICATION SYSTEM
  • Diagram, page 818: HYDRAULIC ATTACHMENT SYSTEM
  • Color page, page 714: INDEX to
  • Color page, page 519: FRONT DIFFERENTIAL MODELS 6203-01-139-S AND 6203-01-189-S

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 876 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).