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Bobcat 2200, 2200S, 2300 Utility Vehicle Service Manual

892 pages · Publication 6904893_12_09

$89.91
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Models
2200, 2200S, 2300
Serial coverage
SN A59Z11001 & above (2200 DIESEL), SN A5KR11001 & above (2200 DIESEL) HOM., SN A59Y11001 & above (2200 GASOLINE), SN A5A111001 & above (2200S DIESEL), SN A5A011001 & above (2200S GASOLINE), SN A59W11001 & above (2300 DIESEL)
Manual type
Service Manual
Pages
892
Publication
6904893_12_09
Condition
Brand new
Bobcat 2200, 2200S, 2300 Utility Vehicle Service Manual, publication 6904893_12_09

What's inside

From the manual's own table of contents: 29 sections, 407 entries. See sample pages (PDF, 512 KB)

Section 1 - Safety1 topic
  • General Warning
Section 2a - Vehicle Specifications: Honda Gas & Kubota Diesel Powered2 topics
  • and 2200S Specifications
  • Specifications
Section 2b - Vehicle Specifications: Kawasaki Gas & Kubota Diesel Powered1 topic
  • Homologated Specifications
Section 3 - General Information5 topics
  • General Information
  • Model Identification
  • Engine Serial Number Locations
  • Storage
  • Using A Booster Battery (Jump Starting)
Section 4 - Body and Trim10 topics
  • Cleaning the Vehicle
  • Front Body Repair
  • Front Body Components
  • Roll-Over Protective Structure (ROPS)
  • Seat
  • Safety Belts
  • Cargo Bed - Electric Lift
  • Cargo Bed - Manual Lift
  • Rear Fender
  • Floor Mat
Section 5 - Accelerator and Brake Pedal Assemblies3 topics
  • Accelerator Pedal
  • Brake Pedal
  • Park Brake Pedal
Section 6 - Hydraulic and Park Brake Systems8 topics
  • Brake System Inspection
  • Brake System Troubleshooting
  • Brake Pads and Caliper
  • Brake Disc and Hub
  • Hydraulic Line Replacement
  • Master Cylinder and Reservoir
  • Bleeding the Hydraulic Brake System
  • Park Brake System
Section 7 - Steering and Front Suspension5 topics
  • Steering Wheel
  • Steering Column
  • Rack and Pinion
  • Front Suspension
  • Front Suspension Components
Section 8 - Wheels and Tires2 topics
  • Wheels
  • Tires
Section 9 - Rear Suspension2 topics
  • Rear Coil-Over Shock Absorber
  • Swing Arms
Section 10a - Periodic Maintenance: Honda Gasoline & Kubota Diesel Vehicles11 topics
  • Periodic Service Schedule
  • Periodic Lubrication Schedule - 2200
  • Periodic Lubrication Schedule - 2300
  • Lubricating The Attachment Arm And Interface
  • Brake Fluid Reservoir
  • Engine Oil
  • Gearcase Lubrication
  • Hydraulic System - 2300 Vehicle
  • Engine Coolant - Diesel Vehicles
  • Fueling Instructions
  • Battery
Section 10b - Periodic Maintenance: Kawasaki Gasoline & Kubota Diesel Powered Vehicles1 topic
  • Spark Plugs
Section 11a - Troubleshooting and Electrical System: Kawasaki Powered Gasoline Vehicles3 topics
  • Troubleshooting Guide
  • Wiring Diagram
  • Test Procedures
Section 11b - Troubleshooting and Electrical System: Honda Powered Gasoline Vehicles
Section 11c - Troubleshooting and Electrical System: Diesel Vehicles
Section 12a - Electrical Components: Kawasaki Powered Gasoline Vehicles22 topics
  • Starter and Starter Solenoid
  • Relays
  • Neutral Switch
  • Carburetor Solenoid
  • Carburetor Heater
  • Voltage Regulator
  • Warning Lights
  • Fuel Gauge/Hour Meter
  • Key Switch
  • 12-Volt Accessory Receptacle
  • Bed Lift Switch
  • Bed Lift Circuit Breaker
  • Light Switch
  • Fuse
  • Reverse Warning Buzzer (If Equipped)
  • Reverse Warning Buzzer Limit Switch (If Equipped)
  • Front Differential Switch
  • Fuel Level Sending Unit
  • Ignition Coil and Charge Coil
  • Oil Pressure Sensor
  • Headlights
  • Wire Harness Diodes
Section 12b - Electrical Components: Honda Powered Gasoline Vehicles3 topics
  • Reverse Warning Buzzer
  • Reverse Warning Buzzer Limit Switch
  • Charge Coil
Section 12c - Electrical Components: Diesel Vehicles5 topics
  • Fuel Solenoid
  • 60-Amp Fusible Link
  • Electric Fuel Pump
  • Alternator
  • Thermostat Switch
Section 13a - Kawasaki Gasoline Engine, Muffler, Fuel System, and Clutches6 topics
  • Gasoline Engine
  • Exhaust System
  • Fuel System
  • Engine Control Linkages
  • Air Intake System
  • Clutches
Section 13b - Honda Gasoline Engine, Muffler, Fuel System, and Clutches1 topic
  • Choke and Air Intake System
Section 13c - Diesel Engine, Muffler, Fuel System, and Clutches1 topic
  • Diesel Engine
Section 14 - Drivetrain Components8 topics
  • Half Shafts
  • Front Differential
  • Front Driveshaft
  • Rear Receiver Hitch
  • Rear Axle
  • Rear Driveshaft
  • Transmission
  • Rear Differential and Axle Shafts
Section 15 - Radiator and Coolant System (Diesel)3 topics
  • Coolant Reservoir
  • Radiator
  • Coolant Pipe Weldment
Section 16 - Transmission Models 421274 and 42127510 topics
  • Service Fixture
  • Transmission Removal
  • Transmission Disassembly
  • Transmission Assembly
  • Transmission Installation
  • Axle Half Shaft Removal
  • Front Differential Removal
  • Front Differential Coil And Output Cover
  • Front Differential Installation
  • Axle Half Shaft Installation
Show all 29 sections
Section 18 - Rear Differential Models 420366 and 4208513 topics
  • Axle Shafts and Differential Removal
  • Rear Differential Disassembly
  • Axle Shafts and Differential Installation
Section 19 - Kubota D722 Diesel Engine Manual
Section 20a - Kawasaki FH680D Gasoline Engine Manual
Section 20b - Honda GX 620 Gasoline Engine Manual
Section 21 - Hydraulic Attachment System262 topics
  • Relieving Hydraulic System Pressure
  • Attachment Interface
  • Electrical
  • Hoses
  • Quick Connect Fittings (Auxiliary Hydraulic Circuit only)
  • Cylinders
  • Angle Frame Bushings
  • Front Mount
  • Hydraulic Pump Assembly
  • a-arm, lower
  • a-arm, upper
  • accelerator
  • air canister (diesel vehicles)
  • air canister (gasoline vehicles)
  • air filter (diesel vehicles)
  • air filter (gasoline vehicles)
  • alternator (diesel vehicles)
  • antifreeze
  • attachment arm
  • attachment interface (hydraulic attachment vehicles)
  • axle half shaft
  • axle shaft and differential
  • axle, rear
  • ball joint, lower
  • ball joint, upper
  • battery (diesel vehicles) 12c-19
  • battery (gasoline vehicles) 12a-17, 12b-15
  • bed lift circuit breaker (diesel vehicles)
  • bed lift circuit breaker (gasoline vehicles)
  • bed lift motor
  • bed lift motor (diesel vehicles)
  • bed lift motor (gasoline vehicles)
  • bed lift switch (diesel vehicles)
  • bed lift switch (gasoline vehicles)
  • bed, cargo
  • belt, drive
  • belt, seat
  • body, front
  • box bed
  • brakes
  • bushings
  • cable, accelerator
  • cable, forward/reverse
  • cable, governor
  • camber
  • carburetor (diesel vehicles)
  • carburetor (gasoline vehicles)
  • carburetor heater (gasoline vehicles)
  • carburetor heater relay (gasoline vehicles)
  • carburetor solenoid (gasoline vehicles)
  • cargo bed
  • CAUTION
  • charge coil (gasoline vehicles) 12a-15, 12b-12
  • choke cable (gasoline vehicles)
  • circuit breaker, bed lift (diesel vehicles)
  • circuit breaker, bed lift (gasoline vehicles)
  • circuit breaker, hydraulic attachment
  • cleaning
  • clutch and ring gear
  • clutch carrier
  • clutch inner cover (diesel vehicles)
  • clutch inner cover (gasoline vehicles)
  • clutch outer cover (diesel vehicles)
  • clutch outer cover (gasoline vehicles)
  • clutch, drive
  • clutch, driven
  • coil and output cover
  • coil, charge (gasoline vehicles) 12a-15, 12b-12
  • coil, ignition (gasoline vehicles) 12a-15, 12b-12
  • column, steering
  • coolant reservoir (diesel vehicles)
  • coolant temperature warning light circuit (diesel vehicles)
  • coolant, engine (diesel vehicles)
  • cylinder, auxiliary
  • cylinder, hydraulic
  • cylinder, vehicle mounted
  • DANGER
  • differential relay (diesel vehicles)
  • differential relay (gasoline vehicles)
  • differential, front
  • differential, rear
  • diode, wire harness (diesel vehicles)
  • diode, wire harness (gasoline vehicles)
  • drive belt (diesel vehicles)
  • drive belt (gasoline vehicles)
  • drive clutch (diesel vehicles) 13c-27
  • drive clutch (gasoline vehicles) 13a-29, 13b-29
  • driven clutch (diesel vehicles) 13c-27
  • driven clutch (gasoline vehicles) 13a-29, 13b-29
  • driveshaft, front
  • driveshaft, rear
  • engine (diesel vehicles)
  • engine (gasoline vehicles)
  • engine governor arm
  • exhaust system (diesel vehicles)
  • exhaust system (gasoline vehicles)
  • fan motor (diesel vehicles)
  • fan relay (diesel vehicles)
  • fender, front
  • fender, rear
  • fluid
  • forward/reverse cable
  • forward/reverse shifter handle
  • front drive gearcase coil (diesel vehicles)
  • front drive gearcase coil (gasoline vehicles)
  • fuel filter (gasoline vehicles) 13a-10, 13b-8
  • fuel filter, primary (diesel vehicles)
  • fuel filter, secondary (diesel vehicles)
  • fuel gauge/hour meter (diesel vehicles)
  • fuel gauge/hour meter (gasoline vehicles)
  • fuel level sending unit (diesel vehicles)
  • fuel level sending unit (gasoline vehicles)
  • fuel pump (diesel vehicles)
  • fuel pump (gasoline vehicles) 13a-10, 13b-8
  • fuel shut-off valve (gasoline vehicles) 13a-19, 13b-15
  • fuel solenoid (diesel vehicles)
  • fuel system (diesel vehicles) 13c-8
  • fuel system (gasoline vehicles) 13a-9, 13b-7
  • fuel tank (diesel vehicles)
  • fuel tank (gasoline vehicles)
  • fueling instructions 10a-17, 10b-16
  • fuse (diesel vehicles)
  • fuse (gasoline vehicles)
  • fusible link (diesel vehicles)
  • gearcase
  • gearcase coil
  • glow plug circuit (diesel vehicles)
  • governor arm, engine (gasoline vehicles)
  • governor arm, transmission (gasoline vehicles)
  • governor cable (gasoline vehicles)
  • governor guard (gasoline vehicles)
  • ground cables (diesel vehicles)
  • ground cables (gasoline vehicles)
  • half shaft
  • handle, forward/reverse shifter
  • headlight (diesel vehicles)
  • headlight (gasoline vehicles)
  • hitch, receiver
  • hoses, hydraulic
  • hydrometer test (diesel vehicles) 11c-13
  • hydrometer test (gasoline vehicles) 11a-9, 11b-9
  • ignition (gasoline vehicles)
  • ignition coil (gasoline vehicles) 12a-15, 12b-12
  • input shaft
  • input shaft seal
  • inspection
  • instrument panel
  • intake hose, air (diesel vehicles)
  • intake hose, air (gasoline vehicles)
  • intermediate and output shaft
  • intermediate shaft
  • jetting, carburetor (gasoline vehicles) 13a-12, 13b-8
  • joystick (hydraulic attachment vehicles)
  • key switch (diesel vehicles)
  • key switch (gasoline vehicles)
  • kill circuit, engine (gasoline vehicles)
  • kill wire, engine (gasoline vehicles)
  • lubrication
  • maintenance
  • manifold (diesel vehicles)
  • motor, hydraulic pump
  • muffler
  • muffler (diesel vehicles)
  • muffler (gasoline vehicles)
  • neutral switch (diesel vehicles)
  • neutral switch (gasoline vehicles)
  • oil filter
  • oil warning light, low (diesel vehicles)
  • oil warning light, low (gasoline vehicles)
  • outlet hose, air (diesel vehicles)
  • outlet hose, air (gasoline vehicles)
  • output shaft
  • panel, instrument
  • park brake
  • pedal, accelerator
  • pedal, brake
  • periodic lubrication schedule 10b-4
  • periodic lubrication schedule - 2200 10a-4
  • periodic lubrication schedule - 2300 10a-6
  • periodic service schedule 10a-1, 10b-1
  • pinion gear
  • pump assembly, hydraulic
  • pump, fuel (diesel vehicles)
  • pump, fuel (gasoline vehicles) 13a-10, 13b-8
  • pump, hydraulic
  • quick connect fitting
  • radiator (diesel vehicles)
  • rear differential
  • rear wheel bearing
  • receiver hitch
  • relay, accessory (diesel vehicles)
  • relay, accessory (gasoline vehicles)
  • relay, differential (diesel vehicles)
  • relay, differential (gasoline vehicles)
  • relay, float
  • relay, start (diesel vehicles)
  • relay, start (gasoline vehicles)
  • reservoir, coolant
  • reservoir, hydraulic fluid
  • reverse buzzer (diesel vehicles)
  • reverse buzzer (gasoline vehicles)
  • ring gear
  • ROPS (roll-over protective structure)
  • RPM adjustment (diesel vehicles)
  • RPM adjustment (gasoline vehicles)
  • safety
  • safety belt
  • seat belt
  • seat frame
  • serial number, vehicle 3-1
  • service schedule
  • service tools
  • shaft seal
  • shifter shaft
  • shock absorber
  • solenoid, fuel (diesel vehicles)
  • solenoid, hydraulic attachment
  • spark plug (gasoline vehicles)
  • specifications
  • start relay (diesel vehicles)
  • start relay (gasoline vehicles)
  • starter control circuit (diesel vehicles)
  • starter control circuit (gasoline vehicles)
  • steering
  • steering upright
  • suspension, front
  • suspension, rear
  • switch, auxiliary
  • switch, bed lift (diesel vehicles)
  • switch, bed lift (gasoline vehicles)
  • switch, float
  • switch, joystick ON/OFF
  • switch, neutral (diesel vehicles)
  • switch, neutral (gasoline vehicles)
  • 12-volt accessory receptacle (diesel vehicles)
  • 12-volt accessory receptacle (gasoline vehicles)
  • test procedures (diesel vehicles)
  • test procedures (hydraulic attachment vehicles)
  • test procedures (gasoline vehicles)
  • test procedures, index of (diesel vehicles) 11c-12
  • test procedures, index of (gasoline vehicles) 11a-8, 11b-8
  • thermostat switch (diesel vehicles)
  • throttle
  • tire
  • tools
  • torque converter (diesel vehicles) 13c-27
  • torque converter (gasoline vehicles) 13a-29, 13b-29
  • transmission governor arm
  • troubleshooting
  • v-belt (diesel vehicles)
  • voltage regulator (gasoline vehicles)
  • WARNING
  • wheel
  • wheel bearing
  • wheel, steering
  • wire continuity (diesel vehicles)
  • wire continuity (gasoline vehicles)
  • wire harness diode (diesel vehicles)
  • wire harness diode (gasoline vehicles)
  • wiring diagram (diesel vehicles) 11c-6
  • wiring diagram (gasoline vehicles) 11a-6, 11b-6
  • wiring diagram (hydraulic attachment) 21-8

Inside this manual

Real pages from this service manual (892 pages). Open the sample pages (PDF, 511 KB)

Sample pages from the Bobcat 2200, 2200S, 2300 Utility Vehicle Service Manual: Diagram, Specifications, Troubleshooting, Color page, Color page
  • Diagram, page 246: TROUBLESHOOTING AND ELECTRICAL SYSTEM: DIESEL VEHICLES
  • Specifications, page 428: HONDA GASOLINE ENGINE, MUFFLER, FUEL SYSTEM, AND CLUTCHES
  • Troubleshooting, page 727: TROUBLESHOOTING 8-5
  • Color page, page 732: INDEX to
  • Color page, page 537: FRONT DIFFERENTIAL MODELS 6203-01-139-S AND 6203-01-189-S

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 892 pages

Quantity one is the manual described above.

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Other editions and similar models

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