Bobcat 2200 Utility Vehicle Service Manual
588 pages · Publication 6903129_04_07
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- Models
- 2200
- Serial coverage
- SN 235311001-D to 235312999-D, SN 235211001-G to 235212999-G
- Manual type
- Service Manual
- Pages
- 588
- Publication
- 6903129_04_07
- Condition
- Brand new
What's inside
From the manual's own table of contents: 263 sections, 629 entries. See sample pages (PDF, 520 KB)
Section 1 - Safety1 topic
- General Warning
Section 2 - Vehicle Specifications
Section 3 - General Information5 topics
- General Information
- Model Identification
- Storage
- Preparing the Vehicle for Extended Storage
- Returning the Stored Vehicle to Service
Section 4 - Body and Trim39 topics
- Cleaning the Vehicle
- Seat Cleaning
- Front Body Repair
- Abrasions and Haze
- Light Scratches
- Large Scratches and Abrasions
- Front Body Components
- Instrument Panel Removal
- Instrument Panel Installation
- Dashboard Removal
- Dashboard Installation
- Front Body Removal
- Front Body Installation
- Front Fender Removal
- Front Fender Installation
- Roll-Over Protective Structure (ROPS)
- ROPS Removal
- ROPS Installation
- Seat
- Seat Removal
- Seat Adjustment
- Seat Installation
- Seat Frame Removal
- Seat Frame Installation
- Safety Belts
- Safety Belt Removal
- Safety Belt Installation
- Cargo Bed With Electric Lift
- Testing the Bed Lift Motor
- Bed Lift Motor Removal
- Bed Lift Motor Installation
- Cargo Bed Removal
- Cargo Bed Installation
- Rear Fender
- Rear Fender Removal
- Rear Fender Installation
- Floor Mat
- Floor Mat Removal
- Floor Mat Installation
Section 5 - Accelerator and Brake Pedal Assemblies13 topics
- Accelerator Pedal
- Accelerator Pedal Removal
- Accelerator Pedal Installation
- Accelerator Pedal and RPM Adjustment
- Brake Pedal
- Brake Pedal Removal
- Brake Pedal Installation
- Brake Pedal Adjustment
- Park Brake Pedal
- Park Brake Pedal Removal
- Park Brake Pedal Installation
- Park Brake Cable Installation
- Park Brake Cable Adjustment
Section 6 - Hydraulic and Park Brake Systems31 topics
- Brake System Inspection
- Brake System Troubleshooting
- Brake Pads and Caliper
- Front Brake Pad and Caliper Removal
- Front Brake Pad and Caliper Installation
- Rear Brake Pad and Caliper Removal
- Rear Brake Pad and Caliper Installation
- Brake Disc and Hub
- Front Wheel Disc and Hub Removal
- Front Wheel Disc and Hub Installation
- Rear Wheel Disc Removal
- Rear Wheel Disc Installation
- Hydraulic Line Replacement
- Front Brake Line Removal
- Front Brake Line Installation
- Rear Brake Line Removal
- Rear Brake Line Installation
- Master Cylinder and Reservoir
- Filling the Hydraulic System
- Reservoir Removal
- Reservoir Installation
- Master Cylinder Removal
- Master Cylinder Installation
- Bleeding the Hydraulic Brake System
- Purging the Hydraulic System
- Park Brake System
- Park Brake Adjustment
- Park Brake Cable Adjustment
- Park Brake Wheel Cables
- Front Park Brake Cable Removal
- Front Park Brake Cable Installation
Section 7 - Steering and Front Suspension22 topics
- Steering Wheel
- Steering Wheel Removal
- Steering Wheel Installation
- Steering Column
- Steering Column Removal
- Steering Column Installation
- Rack and Pinion
- Rack and Pinion Removal
- Rack and Pinion Installation
- Rack and Pinion Disassembly
- Rack and Pinion Assembly
- Front Suspension
- Wheel Alignment
- Front Suspension Components
- Steering Upright Removal
- Upper A-Arm Removal
- Upper A-Arm Installation
- Lower A-Arm Removal
- Lower A-Arm Installation
- Front Coil-Over Shock Absorber Removal
- Front Coil-Over Shock Absorber Installation
- Steering Upright Installation
Section 8 - Wheels and Tires6 topics
- Wheels
- Wheel Removal
- Wheel Installation
- Tires
- Tire Removal
- Tire Installation
Section 9 - Rear Suspension4 topics
- Rear Coil-Over Shock Absorber
- Swing Arms
- Swing Arm Removal
- Swing Arm Installation
Section 10 - Periodic Maintenance17 topics
- Periodic Service Schedule
- Periodic Lubrication Schedule
- Brake Fluid Reservoir
- Brake Fluid
- Engine Oil
- Oil Pressure - Gasoline Engine
- Engine Oil Level Check
- Engine Oil and Filter Change
- Oil Viscosity
- Gearcase Lubrication
- Lubrication Level Check for Front Differential, Transmission, and Rear Differential
- Lubrication Change for Front Differential, Transmission, and Rear Differential
- Engine Coolant - Diesel Vehicles
- Engine Coolant Level Check
- Fueling Instructions
- Draining Water from Fuel Filter
- Battery
Section 11a - Troubleshooting and Electrical System: Gasoline Vehicles4 topics
- Troubleshooting Guide
- Wiring Diagram
- Test Procedures
- Index of Test Procedures
Section 11b - Troubleshooting and Electrical System: Diesel Vehicles1 topic
- Index of Test Procedures
Section 12a - Electrical Components: Gasoline Vehicles22 topics
- Starter and Starter Solenoid
- Relays
- Neutral Switch
- Carburetor Solenoid
- Voltage Regulator
- Instrument Panel
- Key Switch
- Fuse
- Reverse Warning Buzzer
- Reverse Warning Buzzer Limit Switch
- Low Oil Warning Light
- Fuel Gauge/Hour Meter
- Fuel Level Sending Unit
- Ignition Coil and Charge Coil
- Charge Coil
- Oil Pressure Sensor
- Headlights
- Light Switch
- Wire Harness Diodes
- Bed Lift Switch
- Bed Lift Circuit Breaker
- General Information
Section 12b - Electrical Components: Diesel Vehicles7 topics
- Fuel Solenoid
- 50-Amp Circuit Breaker
- Electric Fuel Pump
- Alternator
- Thermostat Switch
- Fan Motor
- General Information
Section 13a - Gasoline Engine, Muffler, Fuel System, and Clutches42 topics
- Gasoline Engine
- Engine Removal
- Engine Installation
- Exhaust System
- Muffler Removal
- Intermediate Pipe Removal
- Intermediate Pipe Installation
- Muffler Installation
- Fuel System
- Carburetor
- Main Jet Elevation/Size Chart
- Fuel Filter
- Fuel Pump
- Fuel Level Sending Unit
- Fuel Tank
- Fuel Lines
- Fuel Shut-Off Valve
- Oil Filter Hoses
- Engine Control Linkages
- Accelerator Cable
- Governor Guard
- Governor Cable
- Accelerator Cable Retention Clip Adjustment
- Ground Speed (Transmission) Governor Arm Adjustment
- Engine Governor Arm
- Engine RPM Adjustment
- Choke and Air Intake System
- Air Filter Replacement
- Choke Cable Removal
- Choke Cable Installation
- Air Canister Removal
- Air Canister Installation
- Air Filter Intake Hose Removal
- Air Filter Intake Hose Installation
- Air Filter Outlet Hose Removal
- Air Filter Outlet Hose Installation
- Clutches
- Clutch Troubleshooting
- Drive Belt
- Drive Clutch
- Driven Clutch
- Clutch Cover
Section 13b - Diesel Engine, Muffler, Fuel System, and Clutches31 topics
- Diesel Engine
- Engine Removal
- Engine Installation
- Muffler Removal
- Intermediate Pipe Removal
- Manifold Pipe Removal
- Manifold Pipe Installation
- Intermediate Pipe Installation
- Muffler Installation
- Fuel Line Hose Replacement
- Fuel Filter Replacement
- Draining Water from the Secondary Fuel Filter
- Electric Fuel Pump
- Fuel Level Sending Unit
- Fuel Tank
- Fuel Lines
- Accelerator Cable
- Engine RPM Adjustment
- Air Intake System
- Air Filter Replacement
- Air Canister Removal
- Air Canister Installation
- Air Filter Intake Hose Removal
- Air Filter Intake Hose Installation
- Air Filter Outlet Hose Removal
- Air Filter Outlet Hose Installation
- Clutch Troubleshooting
- Drive Belt
- Drive Clutch
- Driven Clutch
- Clutch Cover
Section 14 - Drivetrain Components28 topics
- Half Shafts
- Half Shaft Removal
- Half Shaft Installation
- Front Differential
- Front Differential Removal
- Front Differential Installation
- Front Driveshaft
- Front Driveshaft Removal
- Front Driveshaft Installation
- Rear Receiver Hitch
- Rear Receiver Hitch Removal
- Rear Receiver Hitch Installation
- Rear Axle
- Rear Axle Removal
- Rear Axle Installation
- Rear Driveshaft
- Rear Driveshaft Removal
- Rear Driveshaft Installation
- Transmission
- Troubleshooting
- Transmission Removal
- Transmission Installation
- Forward/Reverse Shifter Cable
- Forward/Reverse Shifter Handle
- Rear Differential and Axles
- Rear Differential Removal
- Rear Axle Shafts and Wheel Bearings
- Rear Differential Installation
Section 15 - Radiator and Coolant System (Diesel)11 topics
- Engine Coolant Check
- Engine Coolant Change
- Coolant Reservoir
- Coolant Reservoir Removal
- Coolant Reservoir Installation
- Radiator
- Radiator Removal
- Radiator Installation
- Coolant Pipe Weldment (Steel)
- Coolant Pipe Weldment Removal
- Coolant Pipe Weldment Installation
Section 16 - Transmission Models 420317 and 42068227 topics
- Service Fixture
- Transmission Removal
- Transmission Disassembly
- Input Shaft Disassembly
- Input Shaft Assembly
- Intermediate Shaft Disassembly
- Output Shaft Disassembly
- Shifter Shaft Removal
- Shifter Shaft Installation
- Case Inspection
- Shaft Seal Removal
- Shaft Seal Installation
- Output Shaft Assembly
- Intermediate Shaft Assembly
- Intermediate and Output Shaft Assembly
- Transmission Assembly
- Transmission Installation
- Axle Half Shaft Removal
- Front Differential Removal
- Tools Required For This Section
- Front Differential Coil And Output Cover
- Coil and Output Cover Removal
- Coil and Output Cover Installation
- Front Differential Disassembly
- Front Differential Assembly
- Front Differential Installation
- Axle Half Shaft Installation
Section 18 - Rear Differential Models 420366 and 4208519 topics
- Axle Shafts and Differential Removal
- Rear Differential Disassembly
- Pinion Gear Removal
- Ring Gear Removal
- Clutch Carrier Assembly
- Ring Gear Installation
- Pinion Gear Installation
- Rear Differential Assembly
- Axle Shafts and Differential Installation
Section 19 - Kubota D722 Diesel Engine Manual
Section 20 - Honda GX 620 Gasoline Engine Manual46 topics
- NAVIGATION QUICKTIPS
- SPECIFICATIONS
- PERFORMANCE CURVES
- DIMENSIONAL DRAWINGS
- WIRING DIAGRAMS
- SERVICE INFORMATION
- GENERAL SAFETY
- SERIAL NUMBER LOCATION
- SERVICE RULES
- MAINTENANCE STANDARDS
- TORQUE VALUES
- SPECIAL TOOLS
- TROUBLESHOOTING
- GENERAL SYMPTOMS AND POSSIBLE CAUSES
- HARD STARTING
- OIL ALERT SYSTEM
- IGNITION SYSTEM
- STARTER MOTOR
- HARNESS ROUTING
- MAINTENANCE
- MAINTENANCE SCHEDULE
- ENGINE OIL
- OIL FILTER
- AIR CLEANER
- VALVE CLEARANCE
- SPARK PLUG
- CARBURETOR
- GOVERNOR
- FUEL FILTER/FUEL LINE
- SPARK ARRESTER
- DISASSEMBLY/REASSEMBLY
- AIR CLEANER
- RECOIL STARTER
- FAN COVER
- CONTROL BOX
- GOVERNOR ARM/CONTROL ASSEMBLY
- FUEL PUMP
- CARBURETOR
- STARTER MOTOR
- COOLING FAN/FLYWHEEL/IGNITION COILS
- CYLINDER HEAD
- CRANKCASE COVER
- CRANKSHAFT/CYLINDER BLOCK
- PISTON
- VALVE LIFTER ASSEMBLY/CAMSHAFT
- HIGH MOUNT MUFFLER A/B
a-arm, lower
a-arm, upper
Show all 263 sections
accelerator
air canister (diesel vehicles)
air canister (gasoline vehicles)
air filter (diesel vehicles)
air filter (gasoline vehicles)
alternator (diesel vehicles)
antifreeze
axle half shaft
axle shaft and differential
axle, rear
ball joint, lower
ball joint, upper
battery (diesel vehicles) 12b-20
battery (gasoline vehicles) 12a-16
bed lift circuit breaker (gasoline vehicles)
bed lift motor
bed lift motor (gasoline vehicles)
bed lift switch (gasoline vehicles)
bed, cargo
belt, drive
belt, seat
body, front
box bed
brakes
cable, accelerator
cable, forward/reverse
cable, governor
cable, park brake
camber
carburetor (diesel vehicles)
carburetor (gasoline vehicles)
carburetor solenoid (gasoline vehicles)
cargo bed
CAUTION
charge coil (gasoline vehicles) 12a-11
choke cable (gasoline vehicles)
circuit breaker (diesel vehicles)
circuit breaker, bed lift (gasoline vehicles)
cleaning
clutch and ring gear
clutch carrier
clutch inner cover (diesel vehicles)
clutch inner cover (gasoline vehicles)
clutch outer cover (diesel vehicles)
clutch outer cover (gasoline vehicles)
clutch, drive
clutch, driven
coil and output cover
coil, charge (gasoline vehicles) 12a-11
coil, ignition (gasoline vehicles) 12a-11
column, steering
coolant reservoir (diesel vehicles)
coolant, engine (diesel vehicles)
DANGER
dashboard
differential relay (diesel vehicles)
differential relay (gasoline vehicles)
differential, front
differential, rear
diode, wire harness (diesel vehicles)
diode, wire harness (gasoline vehicles)
drive belt (diesel vehicles)
drive belt (gasoline vehicles)
drive clutch (diesel vehicles) 13b-28
drive clutch (gasoline vehicles) 13a-31
driven clutch (diesel vehicles) 13b-28
driven clutch (gasoline vehicles) 13a-31
driveshaft, front
driveshaft, rear
engine (diesel vehicles)
engine (gasoline vehicles)
engine governor arm
engine oil
exhaust system (diesel vehicles)
exhaust system (gasoline vehicles)
fan motor (diesel vehicles)
fan relay (diesel vehicles)
fender, front
fender, rear
floor mat
fluid, brake 10-6
forward/reverse cable
forward/reverse shifter handle
front body
front differential
front drive gearcase coil (diesel vehicles)
front drive gearcase coil (gasoline vehicles)
front driveshaft
fuel filter (gasoline vehicles) 13a-8
fuel filter, primary (diesel vehicles)
fuel filter, secondary (diesel vehicles)
fuel gauge/hour meter (diesel vehicles)
fuel gauge/hour meter (gasoline vehicles)
fuel level sending unit (diesel vehicles)
fuel level sending unit (gasoline vehicles)
fuel pump (diesel vehicles)
fuel pump (gasoline vehicles) 13a-8
fuel shut-off valve (gasoline vehicles) 13a-16
fuel solenoid (diesel vehicles)
fuel system (diesel vehicles) 13b-9
fuel system (gasoline vehicles) 13a-7
fuel tank (diesel vehicles)
fuel tank (gasoline vehicles)
fueling instructions 10-13
fuse (diesel vehicles)
fuse (gasoline vehicles)
gearcase
gearcase coil
glow plug circuit (diesel vehicles)
governor arm, engine (gasoline vehicles)
governor arm, transmission (gasoline vehicles)
governor cable (gasoline vehicles)
governor guard (gasoline vehicles)
ground cables (diesel vehicles)
ground cables (gasoline vehicles)
half shaft
handle, forward/reverse shifter
headlight (diesel vehicles)
headlight (gasoline vehicles)
high-temperature light circuit (diesel vehicles)
hitch, receiver
hydrometer test (diesel vehicles) 11b-9
hydrometer test (gasoline vehicles) 11a-9
ignition (gasoline vehicles)
ignition coil (gasoline vehicles) 12a-11
input shaft
input shaft seal
inspection
instrument panel (diesel vehicles)
instrument panel (gasoline vehicles)
intake hose, air (diesel vehicles)
intake hose, air (gasoline vehicles)
intermediate and output shaft
intermediate shaft
jetting, carburetor (gasoline vehicles) 13a-7
key switch (diesel vehicles)
key switch (gasoline vehicles)
kill circuit, engine (gasoline vehicles)
kill wire, engine (gasoline vehicles)
low oil warning light
lubrication
maintenance
manifold (diesel vehicles)
muffler
muffler (diesel vehicles)
muffler (gasoline vehicles)
neutral switch (diesel vehicles)
neutral switch (gasoline vehicles)
oil filter
oil warning light, low (diesel vehicles)
oil warning light, low (gasoline vehicles)
oil, engine 10-6
outlet hose, air (diesel vehicles)
outlet hose, air (gasoline vehicles)
output shaft
panel, instrument
park brake
pedal, accelerator
pedal, brake
periodic lubrication schedule 10-4
periodic service schedule 10-1
pinion gear
pump, fuel (diesel vehicles)
pump, fuel (gasoline vehicles) 13a-8
rack and pinion
radiator (diesel vehicles)
rear axle
rear differential
rear driveshaft
rear wheel bearing
receiver hitch
relay, accessory (diesel vehicles)
relay, accessory (gasoline vehicles)
relay, differential (diesel vehicles)
relay, differential (gasoline vehicles)
relay, start (diesel vehicles)
relay, start (gasoline vehicles)
reservoir, coolant
reverse buzzer (diesel vehicles)
reverse buzzer (gasoline vehicles)
ring gear
ROPS (roll-over protective structure)
RPM adjustment (diesel vehicles)
RPM adjustment (gasoline vehicles)
safety
safety belt
seat
seat belt
seat frame
serial number, vehicle 3-1
service schedule
service tools
shaft seal
shifter shaft
shock absorber
solenoid, fuel (diesel vehicles)
spark plug (gasoline vehicles)
specifications
start relay (diesel vehicles)
start relay (gasoline vehicles)
starter control circuit (diesel vehicles)
starter control circuit (gasoline vehicles)
steering
steering column
steering upright
steering wheel
storage
suspension, front
suspension, rear
switch, bed lift (gasoline vehicles)
switch, neutral (diesel vehicles)
switch, neutral (gasoline vehicles)
12-volt power point (diesel vehicles)
12-volt power point (gasoline vehicles)
test procedures (diesel vehicles)
test procedures (gasoline vehicles)
test procedures, index of (diesel vehicles) 11b-8
test procedures, index of (gasoline vehicles) 11a-8
thermostat switch (diesel vehicles)
throttle
tire
tools
torque converter (diesel vehicles) 13b-28
torque converter (gasoline vehicles) 13a-31
transmission
transmission governor arm
troubleshooting
v-belt (diesel vehicles)
voltage regulator (gasoline vehicles)
WARNING
wheel
wheel bearing
wheel, steering
wire continuity (diesel vehicles)
wire continuity (gasoline vehicles)
wire harness diode (diesel vehicles)
wire harness diode (gasoline vehicles)
wiring diagram (diesel vehicles) 11b-6
wiring diagram (gasoline vehicles) 11a-6
Inside this manual
Real pages from this service manual (588 pages). Open the sample pages (PDF, 519 KB)
- Troubleshooting, page 161: TROUBLESHOOTING AND ELECTRICAL SYSTEM: DIESEL VEHICLES
- Diagram, page 206: ELECTRICAL COMPONENTS: GASOLINE VEHICLES
- Specifications, page 332: DRIVETRAIN COMPONENTS
- Color page, page 478: INDEX to
- Color page, page 397: FRONT DIFFERENTIAL MODELS 6203-01-139-S AND 6203-01-189-S
This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 588 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).