Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual
104 pages · Publication 6901891
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- Models
- Toolcat 5600
- Serial coverage
- 520511001 & Above
- Manual type
- Operation & Maintenance Manual
- Pages
- 104
- Publication
- 6901891
- Condition
- Brand new
What's inside
From the manual's own table of contents: 9 sections, 206 entries. See sample pages (PDF, 371 KB)
FOREWORD12 topics
- BOBCAT COMPANY IS ISO 9001:2000 CERTIFIED
- REGULAR MAINTENANCE ITEMS
- MOTOR OIL
- SERIAL NUMBER LOCATIONS
- Work Machine Serial Number
- Engine Serial Number
- DELIVERY REPORT
- MACHINE IDENTIFICATION
- FEATURES AND ACCESSORIES
- Standard Items
- Options And Field Accessories
- Attachments
SAFETY16 topics
- SAFETY INSTRUCTIONS
- Before Operation
- Safe Operation Is The Operator’s Responsibility
- Safe Operation Needs A Qualified Operator
- Avoid Silica Dust
- FIRE PREVENTION
- Maintenance
- Operation
- Electrical
- Hydraulic System
- Fueling
- Starting
- Spark Arrestor Exhaust System
- Welding And Grinding
- Fire Extinguishers
- MACHINE SIGNS (DECALS)
OPERATING INSTRUCTIONS78 topics
- OPERATOR CONTROLS AND INSTRUMENTATION
- Overview
- Switch Panel
- Display Controller Panel
- Indicator Icons
- Center Console
- TOOLCAT™ INTERLOCK CONTROL SYSTEM (Tics)
- TICS Operation
- TRAVEL DIRECTION CONTROL LEVER
- Operation
- Two Speed Control
- DRIVE PEDAL
- Operation
- BRAKE PEDAL
- Operation
- ENGINE SPEED CONTROL
- Operation
- PARKING BRAKE
- Operation
- STEERING
- Operation
- Steering Mode Selection
- WHEEL ALIGNMENT
- Procedure
- STOPPING THE WORK MACHINE
- Procedure
- DIFFERENTIAL LOCK
- Engaging the Differential Lock
- HYDRAULIC CONTROLS
- Joystick
- Lift Arm Operation
- Lift Arm Float Position
- Tilt Operation
- Auxiliary Hydraulics
- Quick Couplers
- Relieving Hydraulic Pressure (Work Machine and Attachment)
- Auxiliary Hydraulics Operation
- Auxiliary Hydraulics Continuous Operation
- DAILY INSPECTION
- Daily Inspection and Maintenance
- GETTING READY FOR OPERATION
- PRE STARTING PROCEDURE
- STARTING THE ENGINE
- Normal Starting
- Keyless Start
- Cold Temperature Starting
- Warming The Hydraulic/Hydrostatic System
- LEAVING THE WORK MACHINE
- Procedure
- MACHINE LOAD CAPACITIES
- Loader Rated Operating Capacity (ROC)
- Maximum Cargo Box Load
- Machine Rated Capacity
- Maximum Trailer Hitch Tongue Weight
- Total Rated Capacity
- ATTACHMENTS AND BUCKETS
- Choosing The Correct Bucket
- Pallet Forks
- Using Grapples
- Installing The Bucket or Attachment
- Removing The Bucket Or Attachment
- OPERATING PROCEDURE
- Operating With A Loaded Bucket & Empty Cargo Box
- Operating With An Empty Bucket & Loaded Cargo Box
- Filling The Bucket
- Emptying the Bucket
- Leveling The Ground
- Opening The Tailgate
- Raising And Lowering The Cargo Box
- Hauling Loads In The Cargo Box
- Towing Equipment With The Work Machine
- WORK MODE
- Operation
- PARKING THE WORK MACHINE
- TOWING THE WORK MACHINE
- TRANSPORTING THE WORK MACHINE
- Loading Onto Transport Vehicle
- Fastening To Transport Vehicle
PREVENTIVE MAINTENANCE69 topics
- MAINTENANCE SAFETY
- SERVICE SCHEDULE
- Chart
- LIFT ARM SUPPORT DEVICE
- Installing The Lift Arm Support Device
- Removing the Lift Arm Support Device
- CARGO BOX SUPPORT DEVICE
- Installing The Cargo Box Support Device
- Removing The Cargo Box Support Device
- Raising The Cargo Box When Engine Is Not Running
- OPERATOR CAB
- Description
- Emergency Exit
- CAB AIR FILTER
- Cleaning And Maintenance
- Primary Filters
- Secondary Filters
- Inspecting The TICS
- Maintaining The TICS
- Inspecting The Lift Arm By-Pass Control
- NEUTRAL START SYSTEM
- Inspecting
- Maintaining
- PARKING BRAKE SYSTEM
- Inspecting
- Maintaining
- SUPPORTING THE MACHINE ON JACKSTANDS
- AIR CLEANER SERVICE
- Replacing Filter Elements
- FUEL SYSTEM
- Fuel Specifications
- Filling The Fuel Tank
- Fuel Filter
- Removing Air From The Fuel System
- Filling A Portable Fuel Container
- ENGINE LUBRICATION SYSTEM
- Checking Engine Oil
- Replacing The Oil And Filter
- ENGINE COOLING SYSTEM
- Checking The Coolant Level
- Cleaning The Cooling System
- Removing And Replacing Coolant
- ALTERNATOR BELT
- Adjusting The Alternator Belt
- ELECTRICAL SYSTEM
- Description
- Fuse Location & Identification
- Using A Booster Battery (Jump Starting)
- Removing And Installing The Battery
- HYDRAULIC / HYDROSTATIC SYSTEM
- Checking And Adding Fluid
- Replacing Hydraulic/Hydrostatic Filter
- Replacing Hydraulic Fluid
- Reservoir Breather
- SPARK ARRESTOR MUFFLER
- Maintenance
- TIRE MAINTENANCE
- Wheel Nuts
- Tire Rotation
- Mounting
- AXLE / DIFFERENTIAL (FRONT AND REAR)
- Checking And Adding Lubricant
- Replacing Lubricant
- LUBRICATION
- Lubrication Locations
- PIVOT PINS
- Inspection And Maintenance
- BOB-TACH
- Inspection And Maintenance
SYSTEM SETUP & ANALYSIS10 topics
- DIAGNOSTICS SERVICE CODES
- Display
- Number Codes List
- DISPLAY SETUP
- Display Selection
- Passwords
- Password Entry (For Starting And Operating The Machine)
- Changing The Operator Password
- Password Lockout Feature
- Job Clock
MACHINE SIGN TRANSLATIONS1 topic
- SERVICE SCHEDULE (6814569)
SPECIFICATIONS11 topics
- WORK MACHINE SPECIFICATIONS
- Dimensional Specifications
- Performance
- Controls
- Engine
- Hydraulic System
- Electrical
- Drive System
- Capacities
- Tires
- ADDITIONAL PUBLICATIONS AND TRAINING MATERIALS
Inside this manual
Real pages from this operation & maintenance manual (104 pages). Open the sample pages (PDF, 370 KB)
- Controls and operation, page 26: TRAVEL DIRECTION CONTROL LEVER
- Maintenance, page 57: CAB AIR FILTER
- Specifications, page 98: WORK MACHINE SPECIFICATIONS (CONT’D)
- Color page, page 16: 5600 Utility Work Machine
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Toolcat 5600 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 104 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).