Bobcat Toolcat 5600 Utility Work Machine Operation & Maintenance Manual
156 pages · Publication 6904791
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- Models
- Toolcat 5600
- Serial coverage
- S/N A0W111001 & Above
- Manual type
- Operation & Maintenance Manual
- Pages
- 156
- Publication
- 6904791
- Condition
- Brand new
What's inside
From the manual's own table of contents: 10 sections, 266 entries. See sample pages (PDF, 446 KB)
FOREWORD12 topics
- BOBCAT COMPANY IS IS0 9001 CERTIFIED
- REGULAR MAINTENANCE ITEMS
- SERIAL NUMBER LOCATIONS
- Utility Work Machine Serial Number
- Engine Serial Number
- DELIVERY REPORT
- UTILITY WORK MACHINE IDENTIFICATION
- FEATURES, ACCESSORIES AND ATTACHMENTS
- Standard Items
- Options And Accessories
- Buckets Available
- Attachments
SAFETY & TRAINING RESOURCES17 topics
- SAFETY INSTRUCTIONS
- Before Operation
- Safe Operation Is The Operator’s Responsibility
- Safe Operation Needs A Qualified Operator
- Avoid Silica Dust
- FIRE PREVENTION
- Maintenance
- Operation
- Electrical
- Hydraulic System
- Fueling
- Starting
- Spark Arrestor Exhaust System
- Welding And Grinding
- Fire Extinguishers
- MACHINE SIGNS (DECALS)
- PUBLICATIONS AND TRAINING RESOURCES
OPERATING INSTRUCTIONS93 topics
- OPERATOR CONTROLS AND INSTRUMENT PANELS
- Overview
- Switch Panel
- Control Panel
- Indicator Icons
- Floor Console
- Center Console
- TOOLCAT INTERLOCK CONTROL SYSTEM (TICS)
- TICS And Arm Rest Operation
- ENGINE SPEED CONTROL
- Operation
- PARKING BRAKE
- Operation
- BACK-UP ALARM SYSTEM (IF EQUIPPED)
- Description
- Operation
- STEERING MODE SELECTION
- Operation
- TRAVEL DIRECTION CONTROL LEVER
- Operation
- Two-Speed Control
- DRIVE PEDAL
- Operation
- BRAKE PEDAL
- Operation
- STOPPING THE UTILITY WORK MACHINE
- Procedure
- WHEEL ALIGNMENT
- Procedure
- LIFT ARM BYPASS
- Operation
- HYDRAULIC CONTROLS
- Description
- Lift Arm Operation
- Lift Arm Float Position
- Tilt Operation
- Front Auxiliary Hydraulics Operation
- Front Auxiliary Hydraulics Operation (CONTINUOUS FLOW)
- Quick Couplers
- Relieve Hydraulic Pressure (Utility Work Machine And Attachment)
- High-Flow Hydraulics Operation (If Equipped)
- REMOTE HYDRAULICS (OPTION)
- Description
- Quick Couplers And Hoses
- Operating The Remote Hydraulics
- ATTACHMENT CONTROL DEVICE (ACD) (IF EQUIPPED)
- Description
- DAILY INSPECTION
- Daily Inspection And Maintenance
- PRE-STARTING PROCEDURE
- Entering The Utility Work Machine
- Seat And Steering Wheel Adjustment
- Seat Belt Adjustment And Arm Rest
- STARTING THE ENGINE
- Key Switch
- Keyless
- Cold Temperature Starting
- Warming The Hydraulic / Hydrostatic System
- MONITORING THE CONTROL PANEL
- Key Switch And Keyless
- Warning And Shutdown
- STOPPING THE ENGINE AND LEAVING THE UTILITY WORK MACHINE
- Procedure
- Emergency Exit (When Equipped With Cab)
- MACHINE LOAD CAPACITIES
- Loader Rated Operating Capacity (ROC)
- Maximum Cargo Box Load
- Machine Rated Capacity
- Maximum Trailer Hitch Tongue Weight
- Total Rated Capacity
- ATTACHMENTS
- Choosing The Correct Bucket
- Pallet Fork
- Installing And Removing The Attachment (Hand Lever Bob-Tach)
- Installing And Removing The Attachment (Power Bob-Tach)
- OPERATING PROCEDURE
- Inspect The Work Area
- Basic Operating Instructions
- Operating With A Full Bucket And Empty Cargo Box
- Operating With An Empty Bucket And Loaded Cargo Box
- Filling And Emptying The Bucket
- Leveling The Ground Using Float
- Backfilling
- Work Mode Operation
- Opening And Closing The Tailgate
- Raising And Lowering The Cargo Box
- Hauling Loads In The Cargo Box
- Towing Equipment With The Utility Work Machine
- TOWING THE UTILITY WORK MACHINE
- Procedure
- TRANSPORTING THE UTILITY WORK MACHINE ON A TRAILER
- Loading And Unloading
- Fastening
PREVENTIVE MAINTENANCE101 topics
- MAINTENANCE SAFETY
- SERVICE SCHEDULE
- Chart
- Description
- Inspecting The TICS
- Maintaining The TICS
- Inspecting
- SEAT BELT
- Inspection And Maintenance
- Description
- Inspecting
- NEUTRAL START SYSTEM
- Inspecting
- LIFT ARM SUPPORT DEVICE
- Installing
- Removing
- CARGO BOX SUPPORT DEVICE
- Installing
- Removing
- Raising The Cargo Box When Engine Is Not Running
- PARKING BRAKE SYSTEM
- Inspection And Maintenance
- OPERATOR CAB
- Description
- CAB FILTERS
- Cleaning And Maintenance
- Fresh Air Filter
- Recirculating Air Filter
- HEATING AND AIR CONDITIONING
- Cleaning And Maintenance
- Filters
- Evaporator
- Air Conditioning Lubrication
- Troubleshooting
- AIR CLEANER SERVICE
- Replacing Filter Elements
- OPERATOR SEAT
- Removal And Installation
- PASSENGER SEAT
- Removal And Installation
- FUEL SYSTEM
- Fuel Specifications
- Biodiesel Blend Fuel
- Filling The Fuel Tank
- Fuel Filter
- Removing Air From The Fuel System
- Filling A Portable Fuel Container
- ENGINE LUBRICATION SYSTEM
- Checking And Adding Engine Oil
- Engine Oil Chart
- Removing And Replacing Oil And Filter
- ENGINE COOLING SYSTEM
- Checking Level
- Cleaning
- Removing And Replacing Coolant
- ELECTRICAL SYSTEM
- Description
- Fuse And Relay Location - Cab Panel
- Fuse And Relay Location - Frame Panel
- Battery Maintenance
- Using A Booster Battery (Jump Starting)
- Removing And Installing Battery
- HYDRAULIC / HYDROSTATIC SYSTEM
- Checking Fluid
- Hydraulic / Hydrostatic Fluid Chart
- Adding Fluid
- Alternate Fill Procedure
- Removing And Replacing Hydraulic / Hydrostatic And Case Drain Filters
- Removing And Replacing Hydraulic Fluid
- Breather Cap
- SPARK ARRESTOR MUFFLER
- Cleaning Procedure
- SUPPORTING THE MACHINE ON JACKSTANDS
- Procedure
- TIRE MAINTENANCE
- Wheel Nuts
- Rotating
- Mounting
- TRANS AXLE (FRONT AND REAR)
- Checking And Adding Lubricant
- Removing And Replacing Lubricant
- ALTERNATOR BELT
- Belt Adjustment
- Belt Replacement
- AIR CONDITIONING BELT
- Belt Adjustment
- Belt Replacement
- DRIVE BELT
- Belt Adjustment
- Belt Replacement
- LUBRICATING THE UTILITY WORK MACHINE
- Lubrication Locations
- PIVOT PINS
- Inspection And Maintenance
- BOB-TACH (HAND LEVER)
- Inspection And Maintenance
- BOB-TACH (POWER OPTION)
- Inspection And Maintenance
- UTILITY WORK MACHINE STORAGE AND RETURN TO SERVICE
- Storage
- Return To Service
SYSTEM SETUP & ANALYSIS15 topics
- DIAGNOSTIC SERVICE CODES
- Viewing Service Codes
- Service Codes List
- CONTROL PANEL SETUP
- Enter Setup
- Two-Speed
- High Flow
- Horsepower Management
- Tire Size
- Save Setup
- Exit Setup
- PASSWORD SETUP (IF EQUIPPED WITH KEYLESS START)
- Password Description
- Changing The Owner And Operator Passwords
- Password Lockout Feature
MACHINE SIGN TRANSLATIONS7 topics
- Service Schedule (7134482)
- Machine Load Capacities (6814303)
- Cargo Box Support (7128961)
- Operation Instruction (6814309)
- Wheel Alignment (6814813)
- Auxiliary Coupler (6731757)
- Warning (7146237) (Remote Hydraulics Option Only)
SPECIFICATIONS11 topics
- (5600) UTILITY WORK MACHINE SPECIFICATIONS
- Dimensions (With 27 Inch Tires)
- Dimensions (With 29 Inch Tires)
- Performance
- Controls
- Engine
- Hydraulic System
- Electrical
- Drive System
- Capacities
- Tires
Inside this manual
Real pages from this operation & maintenance manual (156 pages). Open the sample pages (PDF, 445 KB)
- Controls and operation, page 35: TRAVEL DIRECTION CONTROL LEVER
- Maintenance, page 89: ENGINE LUBRICATION SYSTEM (CONT’D)
- Specifications, page 147: (5600) UTILITY WORK MACHINE SPECIFICATIONS (CONT’D)
- Color page, page 16: 5600 Operation & Maintenance Manual
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the Toolcat 5600 are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
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This is an operator's manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 156 pages
Quantity one is the manual described above.
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Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).