Case 580M, 580 Super M, 580 Super M+, 590 Super M, 590 Super M+ Series 3 Loader Backhoe Service Manual
1,468 pages · Publication 87728449
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- Models
- 580M, 580 Super M, 580 Super M+, 590 Super M, 590 Super M+ Series 3
- Manual type
- Service Manual
- Pages
- 1,468
- Publication
- 87728449
- Condition
- Brand new
What's inside
From the manual's own table of contents: 446 topics. See sample pages (PDF, 1520 KB)
- TORQUE SPECIFICATIONS - DECIMAL HARDWARE
- TORQUE SPECIFICATIONS - METRIC HARDWARE
- TORQUE SPECIFICATIONS - STEEL HYDRAULIC FITTINGS
- CAPACITIES AND LUBRICANTS
- ENGINE OIL RECOMMENDATIONS
- DIESEL FUEL
- Fuel Storage
- Specifications for Acceptable No. 2 Diesel Fuel
- DYE AND BLACK LIGHT PROCEDURE FOR DETECTING OIL LEAKS
- RADIATOR
- Illustration Of Radiator Mounting
- ENGINE
- Illustration Of Engine Mounting
- MUFFLER INSTALLATION
- HOOD INSTALLATION
- SPECIFICATIONS
- GENERAL INFORMATION
- PREPARING THE MACHINE FOR THE STALL TEST
- Machines with Standard Transmission
- Machines with Powershift Transmission
- PROCEDURE TO HEAT TORQUE CONVERTER AND HYDRAULIC OIL
- STALL TEST PROCEDURE
- CHECK SHEET 580M SERIES 3
- CHECK SHEET 580SM SERIES 3
Show all 446 topics
- CHECK SHEET 580SM+ SERIES 3
- CHECK SHEET 590SM SERIES 3
- CHECK SHEET 590SM+ SERIES 3
- SPECIAL TOOLS
- REMOVAL
- INSTALLATION
- STATIC TIMING
- Establishing TDC
- Checking Static Timing
- Static Timing Reset Instructions
- STARTER
- ALTERNATOR
- ELECTRICAL WIRE CIRCUITS
- UNDERSTANDING THE TROUBLESHOOTING TABLES
- TROUBLESHOOTING
- CONNECTORS
- SAFETY RULES
- MAINTENANCE
- Electrolyte Level
- Inspecting and Cleaning a Battery
- BATTERY TEST
- Visual Checks
- Specific Gravity Check
- Capacity (Load) Test
- CHARGING A BATTERY
- Charging Guide For Maintenance Free Batteries
- Charging Guide For Batteries Other Than Maintenance Free Batteries
- PREPARING A DRY CHARGED BATTERY FOR USE
- LUBRICATION
- NO-LOAD TEST
- Test Equipment
- Test Procedure
- Understanding No Load Test Results
- Disassembly
- Inspection
- Field Coil Test
- Assembly
- STARTER SOLENOID TEST
- Starter Solenoid Test Procedure
- 580M INSTRUMENT CLUSTER
- Replacing a Bulb
- Gauge and Tachometer Removal
- Gauge and Tachometer Installation
- Removal and Installation
- CHECKING THE WARNING LAMPS AND INDICATOR LAMPS
- Low Engine Oil Pressure
- Air Filter Restriction
- Parking Brake Indicator
- Driving Lamps Indicator
- Low Fuel Level
- Air Conditioning System Pressure Indicator (If Equipped)
- Grid Heater Indicator (If equipped)
- CHECKING THE GAUGES
- Engine Coolant, Oil Temperature, or Fuel Level
- Voltmeter
- CHECKING THE TACHOMETER
- Power On
- Retrieving Software Version
- Analog Gauge Movement Test
- Digital Display Mode
- RETRIEVING FAULT CODES
- Fault Code Display
- Fault Code Grouping
- Erasing Faults
- VEHICLE FAULT CODES
- ENGINE FAULT CODES
- TRANSMISSION FAULT CODES
- INSTRUMENT CLUSTER FAULT CODES
- Special Torques
- STEERING CONTROL VALVE
- Steering Control Valve Hydraulic Installation 580M, 580SM and 590SM
- Steering Control Valve Hydraulic Installation 580SM+ and 590SM+
- Comfort Steering Valve Hydraulic Installation
- STEERING COLUMN
- Front Console
- Cab Models
- Canopy Models
- STEERING CYLINDER, TWO WHEEL DRIVE MACHINES
- STEERING CYLINDER, FOUR WHEEL DRIVE MACHINES
- FRONT AXLE - TWO WHEEL DRIVE MACHINES
- Two Wheel Drive Axle
- FRONT AXLE - FOUR WHEEL DRIVE MACHINES
- Four Wheel Drive Axle
- SPECIAL TOOL
- TROUBLESHOOTING PROCEDURE
- CHECKING THE PRESSURE SETTING OF THE RELIEF VALVE 580M, 580SM, AND 590SM
- CHECKING THE PRESSURE SETTING OF THE RELIEF VALVE 580SM+ AND 590SM+
- CHECKING PISTON PACKING FOR THE STEERING CYLINDER
- ILLUSTRATIONS
- Optional Comfort Steering Control Valve
- TWO WHEEL DRIVE STEERING CYLINDER
- FOUR WHEEL DRIVE STEERING CYLINDER
- AXLE
- Toe-in Adjustment
- PLANETARY
- SWIVEL HOUSING
- Removal and Disassembly
- Replacing A Universal Joint
- Assembly and Installation
- DIFFERENTIAL CARRIER
- DIFFERENTIAL
- MEASURING TOE-IN
- MANUAL TRANSMISSION
- POWER SHIFT TRANSMISSION
- REAR AXLE
- Pressure Test Ports 2 Wheel Drive
- WHEEL DRIVE SCHEMATIC
- Pressure Test Ports 4 Wheel Drive
- Machine Will Not Move
- 4WD Does Not Work
- Machine Hesitates When Shifting Between Forward and Reverse
- Loss of Power
- Problem in Parking Brake System
- Transmission Oil Too Hot
- Checking Supply Pump Pressure (4wd Only)
- Checking Converter In Pressure
- Checking Regulated Clutch Pressure
- Checking Supply Pump Flow And Relief Pressure
- Checking Converter Out Pressure
- Checking Lubrication Pressure
- Checking Differential Lock Valve Pressure
- TWO WHEEL DRIVE
- FOUR WHEEL DRIVE
- TEST PORT AND COMPONENT LOCATIONS
- Left Side View
- Front View
- Right Side View
- Rear View
- Top View
- HEATING THE OIL
- Wheels Rotate When Vehicle is Raised
- Transmission Noisy
- Irregular Clutch Activation
- Gear Remains Engaged
- Hydraulic Components
- Control Valve
- ELECTRICAL SCHEMATIC
- WHEEL NUTS
- Torque Specifications
- TIRE PRESSURE
- Super M +
- Super M
- WHEEL HUB AND BRAKES
- Carrier Removal
- Disassemble Differential
- Differential Lock Fork Removal
- Differential Lock Housing and Piston
- Differential Lock Fork Installation
- Assemble Differential
- Pinion Gear Backlash Adjustment
- Differential Bearing Preload Adjustment
- Pinion Shaft Seal Installation
- Carrier Installation
- Checking the Differential Lock
- Axle Housing
- Brakes
- Differential Lock
- Ring and Pinion
- Wheel Hub and Final Reduction Unit
- TRANSMISSION HOUSING
- INPUT SHAFT
- SECONDARY SHAFT
- Backlash Adjustment
- PRIMARY SHAFT
- REVERSE SHAFT
- OIL PUMP
- FOUR-WHEEL DRIVE SHAFT
- SHIFTER HOUSING
- Shift Rods And Shift Forks
- FOUR-WHEEL DRIVE VALVE (IF EQUIPPED)
- TRANSMISSION CONTROL VALVE
- PARKING BRAKE
- TRANSMISSION DISASSEMBLY
- Housings
- PTO Shaft
- Housing Separation
- 1st, 3rd, and 4th Gear Shaft
- Wheel Drive Shaft
- CLEANING AND INSPECTION
- Cleaning
- Bearings
- Oil Seals, Gaskets, etc
- Gears and Shafts
- Housing, Covers, etc
- Clutches
- Forward and Reverse Clutch Kits
- 1st Gear Clutch Kit
- 2nd Gear Clutch Kit
- 3rd Gear Clutch Kit
- 4th Gear Clutch Kit
- 4WD Clutch Kit
- TRANSMISSION ASSEMBLY
- 1st Gear Clutch Pack
- 4th Gear Clutch Pack
- Assembling 1st Gear Onto The Shaft
- 3rd Gear Clutch Pack
- 2nd Gear Clutch Pack
- Forward and Reverse Clutch Packs
- Transmission Housings
- Lubrication and Clutch Tubes
- Pump
- MASTER CYLINDER
- BRAKE PEDAL HEIGHT ADJUSTMENT
- REMOVING AIR FROM THE BRAKE SYSTEM
- VEHICLE BRAKES
- DISSABLED VECHICLE PARK BRAKE RELEASE PROCEDURES
- Release
- Activate
- TESTING THE BRAKE SYSTEM
- TROUBLESHOOTING TABLES
- Problem in Brake System
- TROUBLESHOOTING THE LEFT AND RIGHT BRAKE CIRCUIT
- REMOTE CONTROL VALVES
- LOADER CONTROL VALVE
- CLAM CONTROL PILOT VALVE
- HYDRAULIC PUMP 580M, 580SM AND 590SM
- HYDRAULIC PUMP 580SM+ AND 590SM+
- PILOT COLTROLS BACKHOE VALVE
- MECHANICAL CONTROLS BACKHOE VALVE
- TROUBLESHOOTING PROCEDURES
- Visual Check
- Problem in all Circuits
- Problem in a Single Circuit
- Problem in the 4X1 Clam Circuit
- SYSTEM TESTING
- 580SM and 590SM Pump Output Test Hose Connections
- 580M Pump Output Test Hose Connections
- Machine Preparation
- Stall Test
- Loader Main Relief and Backhoe Relief
- Large Pump Efficiency
- Loader Control Valve Leakage
- Small Pump Efficiency
- Backhoe Control Valve Leakage
- Steering/Bucket Lock Valve Flow
- Steering/Bucket Lock Valve Leakage
- RELIEF VALVE TEST
- Main Relief Valve
- Backhoe Circuit Relief Valves for Bucket, Swing, Boom and Dipper
- OPTIONAL RIDE CONTROL
- Right Solenoid Valve for Ride Control (Accumulator)
- Left Solenoid Valve for Ride Control (Tank)
- CHECKING THE NITROGEN CHARGE IN THE ACCUMULATOR
- CHARGING THE ACCUMULATOR WITH DRY NITROGEN
- SWING CUSHION VALVE
- Troubleshooting The Swing Cushion Valve For Swing Drift
- 580SM and 590SM Series 3 Hydraulic Pump
- 580M Series 3 Hydraulic Pump
- Filter
- Standard Steering Control Valve
- Clam Lock Valve
- Backhoe and Loader Quick Coupler Single Valve
- Backhoe and Loader Quick Coupler Dual Valve
- FLOWMETER CHECK SHEET
- Problem in a Loader Circuit
- Problem in a Backhoe Circuit
- Single Function Will Not Work Independently From Other Functions
- Intermittent Stabilizer Operation
- Pilot Functions Continue After Release of Handle or Switch
- Noise From the Backhoe Hydraulic System
- All Pilot Controls Stop Working
- Pilot Pattern Change Does Not Function
- Fault Codes for Pilot Controller
- 580SM Pump Output Test Hose Connections
- Pilot Manifold Pressure
- Loader Relief and Backhoe Relief
- Steering and Bucket Lock Valve Flow
- Steering and Bucket Lock Valve Leakage
- RELIEF VALVE TESTS
- Loader Main Relief Valve
- Backhoe Circuit Relief Valves for Bucket, Swing, Boom, Dipper, and Backhoe Auxiliary Hydraulics
- Load Sense Relief Valve
- 580SM Hydraulic Pump
- 580M Hydraulic Pump
- Backhoe or Loader Quick Coupler Single Valve
- Backhoe And Loader Quick Coupler Schematic
- Pilot Manifold Schematic
- Backhoe Relief (Load Sense)
- Pump Efficiency
- Backhoe Valve Flow Regulator Test
- Low Pressure Standby Regulator Test #1
- Low Pressure Standby Regulator Test #2
- Adjustment
- Replacement
- Hydraulic Pump
- Cutaway View of the Hydraulic Pump
- Clam Control Valve
- TYPES OF CONTAMINATION
- CLEANING THE HYDRAULIC SYSTEM
- FLUSHING WATER FROM THE HYDRAULIC SYSTEM
- LOAD SENSOR
- HYDRUALIC PUMP
- AND QUICK COUPLER CYLINDER
- 580M BOOM CYLINDER
- SUPER M, SUPER M + AND 590 SUPER M BOOM CYLINDER
- SUPER M DIPPER CYLINDER
- SUPER M EXTENDABLE DIPPER CYLINDER
- QUICK COUPLER CYLINDER
- SWING CYLINDERS
- Pressure Relief Valves
- Spool Valve Seals
- Check Valves
- End Cap and Auxiliary Hydraulics Section
- Low Leak Valve
- Valve Cut Away View
- Valve Schematic
- Circuit Relief Valve
- BACKHOE VALVE
- Valve Section Cutaway View
- DISCHARGING AN ACCUMULATOR
- BOOM LOCK SOLENOID VALVE
- DISASSMBLY
- HYDRAULIC BACKHOE QUICK COUPLER
- SWING DAMPENING VALVE
- REGULATED MANIFOLD
- Regulated Manifold Schematic
- Regulated Manifold Exploaded View
- SPECIFICATION
- ADJUSTMENT FOR RETURN-TO-DIG
- ADJUSTMENT OF ANTIROLLBACK
- THROTTLE LINKAGE ADJUSTMENT 580M ONLY
- THROTTLE LEVER ADJUSTMENT 580M ONLY
- Throttle Linkage 580M Only
- ADJUSTMENT OF THE BACKHOE CONTROL LEVERS
- INSTALLATION DRAWINGS
- Backhoe Controls With Foot Swing
- Backhoe Controls With Hand Swing
- Loader Lift Bucket Control - SM+ Machines
- Loader Lift Bucket Control - M and SM Machines
- Boom Latch Mechanical Linkage Machines
- Boom Latch Pilot Controlled Machines
- Backhoe Auxiliary Control
- SAFETY PROCEDURES
- OPERATION
- Problem: No Cooling
- Problem: Not Enough Cooling
- Problem: Erratic Cooling
- Problem: System Makes Noise
- SYSTEM CHECKS
- Mechanical Compressor Check
- Blower and Compressor Clutch Check
- Visual and Leak Check
- Evaporator/Heater Core Check
- Pressure Testing
- PRESSURE - TEMPERATURE CHART
- SYSTEM TEMPERATURE TESTING
- A/C RECOVERY AND CHARGING STATION CONNECTIONS
- QUICK REFERENCE TROUBLESHOOTING CHART
- Problem - No Cooling
- Problem - No Cooling or Not Enough Cooling
- Problem - Not Enough Cooling
- Problem - Intermittent Cooling
- Problem - Noise in System
- PRESSURE SWITCH CHECK
- AIR CONDITIONING CONTROL SWITCH CHECK
- Current Check
- Sensing Line Check
- AIR CONDITIONER SYSTEM REFRIGERANT RECOVERY
- AIR CONDITIONER SYSTEM EVACUATION AND RECHARGING
- COMPRESSOR
- Belt Check And Adjustment
- Oil Level Check
- Clutch Disassembly
- Clutch Assembly
- EXPANSION VALVE TESTING
- EVAPORATOR AND EXPANSION VALVE
- CONDENSER, RECEIVER-DRIER, AND TUBES
- EVAPORATOR CORE
- REPLACEMENT OF WELD-ON CUTTING EDGE FOR STANDARD BUCKETS
- WELD SPECIFICATIONS FOR STANDARD BUCKET
- REPLACEMENT OF BOLT - ON CUTTING EDGE FOR STANDARD BUCKET
- REPLACEMENT OF BOLT - ON CUTTING EDGE FOR CLAM BUCKET
- REPLACEMENT OF TOOTH SHANK
- REPLACEMENT OF TOOTH POINT
- LOADER FRAME
- Bucket Frame
- Lift Cylinder Hydraulic Installation
- Bucket Cylinder Hydraulic Installation
- Clam Cylinder Circuit
- Clam Cylinder Hydraulic Installation
- Antirollback Linkage
- POSSIBLE DAMAGE TO THE ROPS CAB OR ROPS CANOPY
- MAINTENANCE AND INSPECTION OF THE ROPS CAB OR ROPS CANOPY
- ROPS CAB
- SWING TOWER
- BOOM
- DIPPER
- DIPPER EXTENSION
- 580M WEAR PLATES FOR THE EXTENDABLE DIPPER
- Replacing
- FOR THE EXTENDABLE DIPPER
- CUTTING EDGES
- Universal and Heavy Duty Buckets
- High Capacity Buckets
- BUCKET TEETH
- BOOM LATCH
- STABILIZERS
- SEAT BELT INSTALLATION
- MECHANICAL SUSPENSION SEAT
- Disassemble the Lumbar
- Assemble the Lumbar
- Disassemble the Slide
- Inspect the Slide
- Assemble the Slide
- Disassemble the Swivel
- Inspect the Swivel
- Assemble the Swivel
- Disassemble the Suspension System
- Inspect the Suspension System
- Assemble the Suspension System
- Disassemble the Recliner
- Assemble the Recliner
- Pivot Safety Switch Replacement
- PEDASTAL SEAT
- Disassemble the Pedestal
- Inspect the Pedestal
- Assemble the Pedestal
- AIR SUSPENSION SEAT
- REAR WINDOW REPLACEMENT
- Top Window
- Middle Window
- Bottom Window
Inside this manual
Real pages from this service manual (1,468 pages). Open the sample pages (PDF, 1519 KB)
- Troubleshooting, page 149: 580M ONLY
- Diagram, page 259: 580SM, 580SM+, 590SM and 590SM+ ONLY
- Specifications, page 1,029: 580M AND 580SM SERIES 3 WITH PILOT CONTROLS
- Color page: FILTER OR SCREEN
- Foldout diagram (color): CHARGING
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Service Manual 87728449$149.87
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This is a service manual
Here's how it compares to the other manual types.
This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,468 pages
Quantity one is the manual described above.
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Other editions and similar models
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