Case 580M, 580 Super M, 590M, 590 Super M Series 1 Loader Backhoe Service Manual

Name: Case 580M, 580 Super M, 590M, 590 Super M Series 1 Loader Backhoe Service Manual
Brand: MidWestTech
SKU: 6-41490
Price: 159.93 USD
Availability: InStock

1,525 pages · Publication 6-41490

$159.93

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Models: 580M, 580 Super M, 590M, 590 Super M Series 1
Manual type: Service Manual
Pages: 1,525
Publication: 6-41490
Condition: Brand new

Case 580M, 580 Super M, 590M, 590 Super M Series 1 Loader Backhoe Service Manual, publication 6-41490

What's inside

From the manual's own table of contents: 377 topics. See sample pages (PDF, 1000 KB)

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CAPACITIES AND LUBRICANTS
ENGINE OIL RECOMMENDATIONS
DIESEL FUEL
Fuel Storage
Specifications for Acceptable No. 2 Diesel Fuel
SPECIAL TOOLS
RADIATOR REMOVAL
ENGINE REMOVAL
INSTALLING THE FRONT ENGINE SUPPORT
SPECIFICATIONS
GENERAL INFORMATION
PREPARING THE MACHINE FOR THE STALL TEST
Machines with Carraro (Standard) Transmission
Machines with Clark (Powershift) Transmission
PROCEDURE TO HEAT TORQUE CONVERTER AND HYDRAULIC OIL
STALL TEST PROCEDURE
CHECK SHEET - 580M
CHECK SHEET - 580M - Turbo
CHECK SHEET - 580 Super M
CHECK SHEET - 590 Super M
STARTER
Removal
Installation
ALTERNATOR

Show all 377 topics

ELECTRICAL WIRE CIRCUITS
UNDERSTANDING THE TROUBLESHOOTING TABLES
TROUBLESHOOTING
SAFETY RULES
MAINTENANCE
Electrolyte Level
Inspecting and Cleaning a Battery
NONSPILL CAPS
BATTERY TEST
Visual Checks
Specific Gravity Check
Capacity (Load) Test
CHARGING A BATTERY
PREPARING A DRY CHARGED BATTERY FOR USE
INSTRUMENT CLUSTER
Removal of the Instrument Cluster
Replacing a Bulb
Gauge and Tachometer Removal
Gauge and Tachometer Installation
Removal and Installation
CHECKING THE WARNING LAMPS AND INDICATOR LAMPS
Warning Lamp
Alternator Warning Lamp
Air Filter Restriction Warning Lamp
Parking Brake Indicator Lamp
Driving Lamps Indicator Lamp
Low Fuel Level Warning Lamp
Air Conditioning System Pressure Indicator Lamp (If Equipped)
CHECKING THE GAUGES
Engine Coolant, Oil Temperature, or Fuel Level Gauge
Voltmeter
CHECKING THE TACHOMETER
Special Torques
STEERING CONTROL VALVE
STEERING COLUMN
STEERING CYLINDER, TWO WHEEL DRIVE MACHINES
STEERING CYLINDER, FOUR WHEEL DRIVE MACHINES
FRONT AXLE - TWO WHEEL DRIVE MACHINES
FRONT AXLE - FOUR WHEEL DRIVE MACHINES
SPECIAL TOOL
TROUBLESHOOTING PROCEDURE
CHECKING THE PRESSURE SETTING OF THE RELIEF VALVE
CHECKING PISTON PACKING FOR THE STEERING CYLINDER
HYDRAULIC PUMP
INLET SECTION OF LOADER CONTROL VALVE AND FLOW CONTROL VALVE
FILTER
DISASSEMBLY
INSPECTION
ASSEMBLY
TWO WHEEL DRIVE STEERING CYLINDER
FOUR WHEEL DRIVE STEERING CYLINDER
FRONT WHEEL BEARINGS
Removal and Disassembly
Assembly and Installation
Wheel Bearing Adjustment
SPINDLE
KINGPIN BEARINGS AND THRUST BEARINGS
TOE-IN
Measuring Toe-In
Adjustment
PLANETARY
SWIVEL HOUSING
Replacing A Universal Joint
DIFFERENTIAL CARRIER
DIFFERENTIAL CARRIER (CARRARO) TRANSMISSION
DIFFERENTIAL CARRIER FOR POWERSHIFT (CLARK) TRANSMISSION
DIFFERENTIAL
DIFFERENTIAL CARRIER FOR STANDARD (CARRARO) TRANSMISSION
DIFFERENTIAL CARRIER POWERSHIFT (CLARK) TRANSMISSION
TRUNNION BUSHING REPLACEMENT
TRANSMISSION INSTALLATION
REMOVAL OF THE REAR AXLE
CARRARO (STANDARD) TRANSMISSION 2 WHEEL DRIVE SCHEMATIC
CARRARO (STANDARD) TRANSMISSION 2 WHEEL DRIVE
CARRARO (STANDARD) TRANSMISSION 4 WHEEL DRIVE SCHEMATIC
CARRARO (STANDARD) TRANSMISSION 4 WHEEL DRIVE
Machine Will Not Move
4WD Does Not Work
Machine Hesitates When Shifting Between Forward and Reverse
Loss of Power
Transmission Oil Too Hot
CHECKING SUPPLY PUMP PRESSURE (4WD ONLY)
Equipment Required
Test Procedure
CHECKING CONVERTER IN PRESSURE
CHECKING REGULATED CLUTCH PRESSURE
CHECKING SUPPLY PUMP FLOW AND RELIEF PRESSURE
CHECKING CONVERTER OUT PRESSURE
CHECKING LUBRICATION PRESSURE
CHECKING DIFFERENTIAL LOCK VALVE PRESSURE
TWO WHEEL DRIVE
FOUR WHEEL DRIVE
Pressure and Temperature
Electrical
POWERSHIFT FUNCTION
ELECTRONIC CONTROLER LOGIC
Mode Identification
ELECTRICAL HARNESS WIRING AND DESCRIPTION
SHIFT LEVER AND DISPLAY
Shift Lever
Display
SYSTEM TEST MODES
Built-in Test Modes
Turbine Speed Monitor
Battery Voltage Monitor
Input Test
Output Test
Transmission Temperature Monitor
Analogue Output 0 and 1 Monitor
INDICATION OF FAULTS
TCT16 (TRANSMISSION CONTROLLER) ACTIONS IN CASE OF FAULTS
Reset Condition
Over Voltage
Under Voltage
Internal Faults
Redundant Shutdown Path Error
Program Out of Control
Intermittent Power Loss
Single Faults On Outputs
Direction Selection Related Outputs (J4-F1, J4-G1)
All Wheel Drive/ Rear Wheel Drive Output (J4-J1)
Other ON/OFF Outputs
Analogue Solenoid Related Faults (J4-C1, J4-H1)
Incorrect Input Patterns
Speed Sensor Failure
Temperature Sensor Failure
CONNECTIONS
Shift Diagram
Four Wheel Drive/ Two Wheel Drive Solenoid (J4-J1)
Direction Modulation Solenoid (J4-C1)
Range Modulation Solenoid (J4-H1)
Speedometer Output (J4-F3)
Transmission Control Valve Connections
HYDRAULIC DIAGRAM
HYDRAULIC CIRCUIT
Description
OPERATION OF THE UNIT
Converter and Pump Drive Section
Input or Directional Clutches
Range Clutches
Output Section
Transmission Controls
WHEEL NUTS
Torque Specifications
TIRE PRESSURE
Super M
AXLE DISASSEMBLY
Axle Housing
Brake Disc Carrier and Brake Housing
Differential Lock
Center Section
Differential Lock Fork
Differential Lock Housing
Brake Housing
AXLE ASSEMBLY
Differential and Differential Lock Fork
Pinion Gear Backlash Adjustment
Differential Bearing Preload Adjustment
Brake Disc Carrier and Axle Housing
Adjusting Parking Brake Levers
Checking the Differential Lock
Differential Lock - Machines with Standard (Carraro) Transmission
Differential Lock - Machines with Power Shift (Clark) Transmission
DISASSEMBLY OF THE TRANSMISSION HOUSING
DISASSEMBLY OF THE INPUT SHAFT
INSPECTION OF THE INPUT SHAFT
ASSEMBLY OF THE INPUT SHAFT
DISASSEMBLY OF THE SECONDARY SHAFT
INSPECTION OF THE SECONDARY SHAFT
ASSEMBLY OF THE SECONDARY SHAFT
Backlash Adjustment
DISASSEMBLY OF THE PRIMARY SHAFT
INSPECTION OF THE PRIMARY SHAFT
ASSEMBLY OF THE PRIMARY SHAFT
DISASSEMBLY, INSPECTION, AND ASSEMBLY OF THE REVERSE SHAFT
SHIFT RODS AND SHIFT FORKS
DISASSEMBLY OF THE OIL PUMP
INSPECTION OF THE OIL PUMP
ASSEMBLY OF THE OIL PUMP
DISASSEMBLY OF THE FOUR-WHEEL DRIVE SHAFT
INSPECTION OF THE FOUR-WHEEL DRIVE SHAFT
ASSEMBLY OF THE FOUR-WHEEL DRIVE SHAFT
DISASSEMBLY OF THE SHIFTER HOUSING
ASSEMBLY OF THE SHIFTER HOUSING
DISASSEMBLY OF THE FOUR-WHEEL DRIVE VALVE (IF EQUIPPED)
ASSEMBLY OF THE FOUR-WHEEL DRIVE VALVE (IF EQUIPPED)
DISASSEMBLY OF THE TRANSMISSION CONTROL VALVE
INSPECTION OF THE TRANSMISSION CONTROL VALVE
ASSEMBLY OF THE TRANSMISSION CONTROL VALVE
ASSEMBLY OF THE TRANSMISSION HOUSING
CLEANING AND INSPECTION
Cleaning
Bearings
Housings
Oil Seals, Gaskets, etc
Gears and Shafts
Housing, Covers, etc
DISASSEMBLY T16000 TRANSMISSION
Exploded View of Torque Converter - Drive Plate - and Internal Charge Pump
Exploded View of Converter Housing
Exploded View of Control Valve Mounting Assembly
Exploded View of Rear Transmission Housing
Disassembly Forward High Clutch
Disassembly Forward Low Clutch
Exploded View of Forward Low and Forward High Clutch
Reassembly Forward Low Clutch
Reassembly Forward High Clutch
Disassembly First Clutch
Disassembly Reverse Clutch
Exploded View of Reverse - First Gear - Drive Clutch
Reassembly Reverse Clutch
Reassembly First Clutch
Disassembly 2nd Clutch Drum
Exploded View of Second Gear Clutch
Resassembly 2nd Clutch Drum
Disassembly Output Shaft
Disassembly Disconnect Shaft
Exploded View of Output and Disconnect Shaft Clutch
Reassembly Disconnect Shaft
Disassembly Input Shaft
Exploded View of Input - Pump Drive Shaft
Reassembly Input Shaft
Reassembly Converter Housing
Reassembly T16000 Transmission
Exploded View of Transmission Control Valve
MASTER CYLINDER
REMOVING AIR FROM THE BRAKE SYSTEM
HYDRAULIC OIL COOLER
LOADER CONTROL VALVE
BACKHOE CONTROL VALVE
HAND HELD AUXILIARY HYDRAULIC VALVE
BACKHOE AUXILIARY HYDRAULIC VALVE
CLAM LOCK VALVE
QUICK COUPLER CYLINDER
TROUBLESHOOTING PROCEDURES
Visual Check
Problem in All Circuits (Machines with Hand-held Auxiliary Hydraulics)
Problem in All Circuits (Machines without Hand-held Auxiliary Hydraulics)
Problem in All Circuits Except Hand-held Auxiliary Hydraulics (Machines with Hand-held Auxiliary Hydraulics)
Problem in Hand-held Auxiliary Hydraulics Only
Problem in a Single Circuit
RELIEF VALVE TESTS
Main Relief Valve
Relief Valve for Hand-held Auxiliary Hydraulics (If Equipped)
Circuit Relief Valves for Bucket, Swing, and Backhoe Auxiliary Hydraulics
Multifunction Valves for Boom and Dipper
Regeneration Valve
PUMP OUTPUT TEST
CHECKING THE SYSTEM FOR OPTIONAL RIDE CONTROL
Right Solenoid Valve for Ride Control (Accumulator)
Left Solenoid Valve for Ride Control (Tank)
CHECKING THE NITROGEN CHARGE IN THE ACCUMULATOR
CHARGING THE ACCUMULATOR WITH DRY NITROGEN
SWING CUSHION VALVE
Troubleshooting The Swing Cushion Valve For Swing Drift
LOADER QUICK COUPLER VALVE
Problem with Hand-held Auxiliary Hydraulics (If Equipped)
Problem in All Circuits Controlled by Main Relief Valve (Loader and Backhoe)
Problem in All Circuits
PUMP TESTS
Checking the Output of the Rear (No. 1) Section
Checking the Output of the Front (No. 2) Section
BACKHOE AND LOADER QUICK COUPLER VALVE
PORTABLE FILTER
TYPES OF CONTAMINATION
CLEANING THE HYDRAULIC SYSTEM
FLUSHING WATER FROM THE HYDRAULIC SYSTEM
SEPARATING THE VALVE SECTIONS
ASSEMBLING THE VALVE SECTIONS
OUTLET SECTION
INLET SECTION
CLAM SECTION
LIFT SECTION
BUCKET SECTION
CIRCUIT RELIEF VALVE
AND QUICK COUPLER CYLINDER
580M BOOM CYLINDER
SUPER M AND 590 SUPER M BOOM CYLINDER
590SM DIPPER CYLINDER
590SM EXTENDABLE DIPPER CYLINDER
SWING CYLINDERS
AUXILIARY HYDRAULIC SECTION
EXTENDABLE DIPPER SECTION
DIPPER AND BOOM SECTION
STABILIZER SECTION
SWING SECTION
INSPECTION OF VALVE SECTIONS
MULTIFUNCTION VALVE
HAND HELD AUXILIARY SECTION
Flow Control
Load Check
Spool
SPECIFICATION
ADJUSTMENT FOR RETURN-TO-DIG
ADJUSTMENT OF ANTIROLLBACK
THROTTLE LINKAGE ADJUSTMENT
THROTTLE LEVER ADJUSTMENT
BRAKE PEDAL ADJUSTMENT
Checking Brake Pedal Height
Brake Pedal Height Adjustment
Free Travel Adjustment
Brake Switch Adjustment
PARKING BRAKE ADJUSTMENT
LOADER LIFT BUCKET CONTROL INSTALLATION - STANDARD LOADER BUCKET
CLAM CONTROL INSTALLATION
ADJUSTMENT OF THE BACKHOE CONTROL LEVERS
BACKHOE CONTROLS WITH FOOT SWING
BACKHOE CONTROLS WITH HAND SWING
BOOM LATCH INSTALLATION
BACKHOE AUXILIARY CONTROL INSTALLATION
SAFETY PROCEDURES
BLOWER MOTOR AND COMPRESSOR CLUTCH CHECK
VISUAL REFRIGERANT CHECK
CAB HEATER CHECK
PRESSURE SWITCH CHECK
AIR CONDITIONING CONTROL SWITCH CHECK
Current Check
Sensing Line Check
PRESSURE - TEMPERATURE CHART
A/C RECOVERY AND CHARGING STATION CONNECTIONS
PROBLEM - NO COOLING
PROBLEM - NOT ENOUGH COOLING
PROBLEM - NOISE IN SYSTEM
AIR CONDITIONER SYSTEM REFRIGERANT RECOVERY
COMPRESSOR REMOVAL
COMPRESSOR INSTALLATION
AIR CONDITIONER SYSTEM EVACUATION AND RECHARGING
Air Conditioning System Refrigerant Capacity
COMPRESSOR BELT CHECK AND ADJUSTMENT
COMPRESSOR OIL LEVEL CHECK
COMPRESSOR REPAIR
Clutch Disassembly
Clutch Assembly
EXPANSION VALVE TESTING
EVAPORATOR AND EXPANSION VALVE
CONDENSER, RECEIVER-DRIER, AND TUBES
EVAPORATOR CORE REMOVAL
EVAPORATOR CORE INSTALLATION
POSSIBLE DAMAGE TO THE ROPS CAB OR ROPS CANOPY
MAINTENANCE AND INSPECTION OF THE ROPS CAB OR ROPS CANOPY
ROPS CAB
SWING TOWER
BOOM
DIPPER
DIPPER EXTENSION
580M WEAR PLATES FOR THE EXTENDABLE DIPPER
Replacing
SM AND 590 SM WEAR PLATES FOR THE EXTENDABLE DIPPER
CUTTING EDGES
Universal and Heavy Duty Buckets
High Capacity Buckets
BUCKET TEETH
AIR SUSPENSION SEAT

Inside this manual

Real pages from this service manual (1,525 pages). Open the sample pages (PDF, 999 KB)

Sample pages from the Case 580M, 580 Super M, 590M, 590 Super M Series 1 Loader Backhoe Service Manual: Troubleshooting, Specifications, Foldout diagram

Troubleshooting, page 110: Issued 12-00
Specifications, page 1,053: Revised 3-01
Foldout diagram: MISCELLANEOUS

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 1,525 pages

Quantity one is the manual described above.

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