JCB 505-19, 505-22, 508-40, 506-36, 510-40, 508-40, 508-40, 505-19, 505-22, 506-36, 508-40 and 1 more Telescopic Handler Service Manual

Name: JCB 505-19, 505-22, 508-40, 506-36, 510-40, 508-40, 508-40, 505-19, 505-22, 506-36, 508-40 and 1 more Telescopic Handler Service Manual
Brand: MidWestTech
SKU: 9803-3600U
Price: 79.87 USD
Availability: InStock

701 pages · Publication 9803-3600U · 505-19, 505-22, 508-40, 506-36, 510-40, 508-40, 508-40, 505-19, 505-22, 506-36, 508-40, 506B

$79.87

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Models: 505-19, 505-22, 508-40, 506-36, 510-40, 508-40, 508-40, 505-19, 505-22, 506-36, 508-40, 506B
Serial coverage: 505-19 - Serial Number 561001 - 579365, 505-22 - Serial Number 561001 - 579365, 508-40 - Serial Number 562601 - 579365, 506-36 - Serial Number 563359 - 579999, 510-40 - Serial Number 564542 - 579365, 508-40, 508-40 - PlaceAce, 505-19, 505-22 - Basic Servo Options, 506-36, 508-40 - Servo Options, 506B - Serial Number 570000 - 579766
Manual type: Service Manual
Pages: 701
Publication: 9803-3600U
Condition: Brand new

JCB 505-19, 505-22, 508-40, 506-36, 510-40, 508-40, 508-40, 505-19, 505-22, 506-36, 508-40, 506B Telescopic Handler Service Manual, publication 9803-3600U

What's inside

From the manual's own table of contents: 10 sections, 214 entries. See sample pages (PDF, 319 KB)

Search the contents

General12 topics

General
Hydraulics
Body and Framework
PlaceAce Control System
Engine
Transmission
Axles
Brakes
Hydraulic Steering
Electrics
Service Tools
Boom Float, Return to Dig Option

General8 topics

Torque Settings
Service Schedules
Front Axle
Rear Axle
Carriage Lock Pins
Boom Wear Pad Runways
Oiling
Boom Safety Strut

Hydraulics44 topics

General Description
Draining Fluid & Cleaning Suction Strainers
Pump Operation
Machine Neutral Circuit (without torsion box cooling)
Control Valve Block Neutral Circuit
Boom Lift Operation (505-22)
Boom Lower Operation (505-22)
Boom Lift Operation (505-19)
Boom Lower Operation (505-19)
Hose Burst Operation
Boom Extend/Retract Operation (505-19/22, 506B)
Sway Operation
Stabilizer Check Valve Operation
Stabilizer Operation
M.R.V. Operation
A.R.V. Operation
Boom Extend Regenerative (506B)
Boom Extend High Pressure (506B)
Boom Retract (506B)
Hose Burst Operation (506B)
Boom Extend Regenerative Combined Valve (506B)
Boom Extend High Pressure Combined Valve (506B)
Boom Retract Combined Valve (506B)
Hose Burst Operation Combined Valve (506B)
Control Valve Block Removal & Replacement
Control Valve Block Dismantle & Assembly
Dual Function Controls Assembly
Pressure Testing
Lift Rams Removal & Replacement
Displacement Rams Removal & Replacement
Extension Cylinder Removal & Replacement (505-19)
Tilt Cylinder Removal & Replacement
Sway Cylinder Removal & Replacement
Tow Hitch Cylinder Removal & Replacement
Stabilizer Cylinder Removal & Replacement
Diverter Valve Removal & Replacement
Diverter Valve Dismantle & Assembly
Removal, Replacement, Dismantle & Assembly
Typical Cylinder Dismantle & Assembly
Tow Hitch Cylinder Dismantle & Assembly
Typical Cylinder with Dowel Head Dismantle & Assembly
Fan Motor Removal, Replacement & Adjustment
Fan Motor (Sundstrand) Dismantle & Assembly
Fan Motor (Ultra) Dismantle & Assembly

Servo Control System10 topics

Valve Block Operation
Valve Block Main Spool Operation
Joystick Control Lever Operation
Valve Block Removal & Replacement
Control Valve Section Dismantle & Assembly
Control Valve Inlet & Outlet Dismantle & Assembly
Joystick Removal & Replacement
Lever Control Removal & Replacement
Bench Testing Joystick Control Levers
Bench Testing Sway/Stabilizer Control Levers

Engine15 topics

Technical Data
Engine Cover
Engine Oil Filter
Fuel Filter
Fuel Pump
Bleeding
Cooling System
Alternator Drive Belt
Pre-Cleaner
Air Filter
Radiator
Engine Removal & Replacement
Exhauster Removal & Replacement
Turbo Charger Engine Insulation
Naturally Aspirated Engine Insulation

Transmission46 topics

Syncro Shuttle Technical Data
Syncro Shuttle General Description
Powershift Technical Data
Recovery Procedure
Checking & Changing Oil
Syncro Shuttle General Description & Operation
Syncro Shuttle Operation
Syncromesh Description
Four Wheel Drive Clutch Operation (4 wheel drive)
Four Wheel Drive Clutch Operation (2 wheel drive)
Powershift General Description
Powershift Operation
Powershift Drive Paths
Syncro Shuttle Fault Finding
Powershift Fault Finding
Transmission Removal & Replacement
Torque Converter Removal & Replacement
Syncro Shuttle Dismantling
Syncro Shuttle Assembly
Solenoid Valve Dismantling & Assembly
Reverser Unit Dismantling
Reverser Unit Assembly
Reverser Unit (Later Type) Dismantling
Reverser Unit (Later Type) Assembly
Mechanical 4 Wheel Drive Dismantling
Mechanical 4 Wheel Drive Assembly
Hydraulic 4 Wheel Drive Dismantling
Hydraulic 4 Wheel Drive Assembly
Hydraulic 2/4 Wheel Drive IP 67 Machines
Pressure Testing 2/4WD Clutch
2/4WD Clutch Fault Finding
Torque Converter Stall Test
Piston Ring Seal Fitting Procedure
Propshafts
Removal & Replacement
Dismantling
Assembly
Clutch Dismantling
Clutch Assembly
Mainshaft Dismantling
Mainshaft Assembly
Layshaft Dismantling
Layshaft Assembly
Solenoid Identification
Clutch Leak Testing
Pressure and Flow Testing

Axles21 topics

Road Wheel Removal & Replacement
Water Ballast Tires
Front Axle Breather Removal & Replacement
Axle Oil Level
Cutaway of Front Axle
Cutaway of Rear Axle
Removal & Replacement & Proximity Switch Setting
Hub (Dowel) & Driveshaft Dismantling
Hub (Dowel) & Driveshaft Assembly
Front Hub (Splined) & Driveshaft Dismantling
Front Hub (Splined) & Driveshaft Assembly
Rear Hub (Splined), Brakes & Driveshaft Dismantling
Rear Hub (Splined), Brakes & Driveshaft Assembly
Brakes Dismantling
Brakes Assembly
Front Drive Head Dismantling
Front Drive Head Assembly
Renewing Axle Pinion Oil Seal
Rear Drive Head Dismantling
Rear Drive Head Assembly
Limited Slip Differential Dismantle & Assembly

Hydraulic Steering19 topics

Flow Regulating Valve Operation
Tandem Steering/Fan Pump Dismantling & Assembly
Steering/Fan Pump Removal & Replacement
Single Steering/Fan Pump Dismantling & Assembly
- Wheel Steer
- Crab
- Wheel Steer
- Crab
- Operation 1
- Operation 2
- Normal Operation
- Shock Operation
Priority Valve Description
Steering Unit Removal & Replacement
Steering Unit Dismantling & Assembly
- (Machines Without IP67 Electrics)
- (Machines With IP67 Electrics)
Steering Ram Removal & Replacement
- Typical Steer Ram with Dowel Piston Head

Electrics20 topics

Introduction
Fuses
Relay Location
Test Methods
Batteries Testing
- Precautions
- Testing
- Removal & Replacement
- Dismantling & Assembly
Starting Circuit Test
- Removal & Replacement
- Dismantling & Assembly
- Instructions
Harness Repair
- Machines without IP67 Electrics (With Road Lights)
- Machines with IP67 Electrics
- Wire Number Identification
- Machines with IP67 Electrics Circuit
506B Machines up to serial number 578676
506B Machines from serial number 578677

Service Tools3 topics

Numerical List
Section List
Sealing and Retaining Compounds

Boom Float, Return to Dig Option6 topics

Description
Schematic Hydraulic Circuit
Wiring Diagram
Fault Finding
Micro Switch Adjustment
Proximity Switch Adjustment

Inside this manual

Real pages from this service manual (701 pages). Open the sample pages (PDF, 320 KB)

Sample pages from the JCB 505-19, 505-22, 508-40, 506-36, 510-40, 508-40, 508-40 and 5 more Telescopic Handler Service Manual: Color page, Color page, Foldout diagram

Color page
Color page
Foldout diagram

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 701 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).