JCB 506-36, 507-42, 509-42, 510-56, 512-56, 514-56 Telescopic Handler Service Manual
1,801 pages · Publication 9813-1800-2
Added to your cart. View cart
What's inside
From the manual's own table of contents: 1 sections, 289 entries. See sample pages (PDF, 478 KB)
General79 topics
- Introduction
- Scope
- Format
- Left and Right Sides
- Hydraulic Schematic Codes
- Related Topics
- Machine Identification Plate
- Component Identification Plates
- Zinc Plated Fasteners and Dacromet Fasteners
- Hydraulic Connections
- `Positional Type' Hydraulic Adaptors
- Numerical List
- Tool Detail Reference
- Rivet Nuts
- Slide Hammer Kit
- Sealing and Retaining Compounds
- Acceptable and Unacceptable Fuels
- Specifications
- Important Information
- Safety Check List
- Safety Decals
- Parking the Machine and Making it Safe
- Boom Safety Strut (P1)
- Boom Safety Strut (P2)
- Venting the Hydraulic Pressure
- Venting the Brake System Pressure
- Connecting/Disconnecting Hydraulic Hoses
- Quick Release Couplings
- Hydraulic Contamination
- Battery Disconnection/Connection
- Battery Charging System Precautions
- Removing and Replacing Components
- Hydraulic Rams
- Gas Hydraulic Bladder Accumulators
- Health and Safety
- Lubricants
- Battery
- Service Schedules
- How to Use the Service Schedules
- Calendar Equivalents
- Pre-start Cold Checks, Service Points and Fluid Levels
- Functional Test and Final Inspection
- Fluids, Lubricants and Capacities
- Coolant Mixtures
- Fuel
- Usage and Effects of Fuels
- Sulphur Content
- Effects of Fuel Contaminates
- Prepare the Machine for Maintenance
- Cleaning the Machine
- Preparing the Machine for Cleaning
- Checking for Damage
- Check the Machine Body and Structure
- Check the Tires
- Check the Seat and Seat Belt
- Check the Hydraulic Hoses and Fittings
- Check the Electrical Circuits
- Checking the ROPS/FOPS Structure
- Greasing
- Preparing the Machine for Greasing
- Every 50 Hours
- Every 500 Hours
- Every 1000 Hours
- Oiling
- Park Brake Cable
- Control Levers
- Boom Chains
- Access Panels
- Battery Cover
- Engine Cover
- Undershield
- Rear Boom Cover
- Central Access Panels
- Cab Heater and Air Conditioning
- Changing the Air Intake Filter
- Boom
- Brakes
- Park Brake
- Foot Brake
Section 3 - Maintenance209 topics
- Electrical System
- Jump Starting the Engine
- Fuses
- Primary Fuses
- Relays
- Engine Compartment Fuse and Relay Box
- Engine
- Oil and Filter
- Cooling System
- Crankcase Ventilation
- Front End Accessory Drive Belt
- Air Filter
- Fuel System
- Water Separator and Engine Fuel Filter
- Bleeding the System
- Hydraulic System
- Releasing the Hydraulic Pressure
- Hose Burst Protection Valves
- Transmission
- Gearbox
- Axles
- Tires and Wheels
- Tire Ballast
- Tire Inflation
- Wheel Nuts
- Wheel Alignment
- Manual Steer Mode Selector
- Wear Pads
- Boom Wear Pad Clearance
- Windshield Washer
- Checking the Level
- Fire Extinguisher (if fitted)
- Checking the Fire Extinguisher
- Table
- Component Location
- Operation Overview
- Electrical Operation and Schematics
- Fault Finding
- Refrigerant
- Component Locations
- Fault Finding and Diagnostics
- Test Procedures
- Compressor Drive Belt - Adjustment
- Removal and Replacement
- Freeze Thermostat (HVAC Unit)
- Removal and Replacement (P1)
- Removal and Replacement (P2)
- Removal and Replacement (P3)
- Heater Air Intake (Snorkel)
- Testing
- Leg Removal and Replacement (P1)
- Leg Removal and Replacement (P2)
- Leg Removal and Replacement (P3)
- Frame Removal and Replacement
- Checking Pressure Switch Operation
- Hydraulic Operation and Schematics
- Electrical Connectors
- Bleed Procedure
- Wear Pads and Shims
- Chain Maintenance
- Extend Chains Removal and Replacement - 3 Stage Boom
- Retract Chain Removal and Replacement - 3 Stage Boom
- Extend Chains Removal and Replacement - 4 Stage Boom
- Retract Chains Removal and Replacement - 4 Stage Boom
- Angle Indicator Removal and Replacement
- Pivot Shims
- Boom Removal and Replacement
- Boom Hose Removal and Replacement (3 Stage Boom)
- Boom Hose Removal and Replacement (4 Stage Boom)
- Overview
- Access and Location
- Fusebox Pin Number Identification (S1)
- Fusebox Pin Number Identification (S2)
- Relay Base Pin Number Identification
- Earth Points
- Wire Numbers and Functions
- Harness Interconnections and Drawings
- Wiring Harness Repair
- Electrical and Electronic Systems
- Removal, Inspection and Replacement
- Maintenance
- Disconnection and Connection
- Removal and Replacement (S1)
- Removal and Replacement (S2)
- Removal and Replacement (S3)
- Systems
- Schematics
- Descriptions
- Parallel Lift (S1)
- Parallel Lift (S2)
- Lift Pressure Balance System (S1)
- Lift Pressure Balance System (S2)
- Tilt/Lift/Extension Ram Counterbalance Valves (S1)
- Extension Ram Counterbalance Valves (S2)
- Checking Pump Flow
- Dismantle and Assemble
- Removal
- Replacement
- Dismantle, Inspection and Assemble
- Steering Priority Valve
- Dismantle and Assembly
- Single Piston Rams
- Piston Head Retention
- Twin Piston, 4 Stage Boom Outer Ram
- Extension Ram Make-Up Valve (if fitted)
- Component Identification
- Dismantle, Inspection and Assembly
- Electronic Fault Codes
- Gearbox `Limp Modes' (Powershift Electronic Control)
- Procedure
- Transmission Technical Data Check List
- Pressure and Flow Tests
- Oil Pressure Switch - Removal and Replacement
- Solenoid Control Valves - Removal and Replacement
- Wheel Drive Yoke and Oil Seal - Removal and Replacement
- Gearbox Removal and Replacement
- Gearbox Dismantle, Inspection and Assembly
- Removal, Testing and Replacement
- Axle Breather (Braked Axles) - Inspection
- Bleeding
- Dismantling and Assembly
- Brake Light Switch - (Proximity Type)
- Brake Light Switch (Reed Type)
- Specifications (S1)
- Specifications (S2)
- Brake Light Switch (Proximity Type)
- Lever Adjustment
- Switch Adjustment
- Renewing the Brake Pads
- Renewing the Parkbrake Cable
- Re-phasing the Road Wheels
- Proximity Switch - Setting
- Removal and Replacement (S4)
- Electrical Operation and Schematics - Indicated System (if fitted)
- Separating the Engine and Bevel Box
- Intentionally Blank
- General ‘D’ Codes
- Transmission ‘T’ Codes
- Powertrain ‘P’ Codes
- Constant Auxiliary ECU ‘A’ Codes
- HVCS ‘H’ Codes
- Machine Control ECU ‘L’ Codes
- Cab Area ‘B’ Codes
- Chassis ‘C’ Codes
- CANbus ‘U’ Codes
- RAS “S” Codes
- Electronic Engine SE Engine ECU Codes
- Electronic Engine SH/SL/DH Engine ECU Codes
- Why Use ServiceMaster?
- What is Servicemaster?
- How to Set-up Servicemaster
- Tool Suite
- Diagnostics Connector
- Servicemaster Machine Selection
- User Guide
- Loadall Cluster (LMS) Setup - User Guide
- Loadall Datalogger - User Guide
- Loadall Machine Diagnostics - User Guide
- LMS ECU
- Immobiliser ECU
- Livelink ECU (S1)
- Livelink ECU (S2)
- RAS ECU
- Park Brake Switch
- Footbrake Operated Switch
- Footbrake Pressure Transducer (S1)
- Footbrake Pressure Transducer (S2)
- Charge Pressure Transducer
- Transmission Disconnect (Footbrake Dump) Switch
- Fuel Level Sender
- Coolant Temperature Switch
- Vacuum Switch
- Fuel Lift Pump
- WIF Sensor
- TMAF Sensor
- Inlet Manifold Heater/Cold Start Relay
- Alternator
- Throttle Position Sensor (TPS)
- Engine Compartment Fuse/Relay Box
- Power Hold Relay
- Engine ECU
- Start Signal Relay
- Fuel Lift Pump Relay
- Exhaust Gas Re circulation (EGR) Actuator
- Variable Geometry Turbo (VGT) Actuator
- Ignition Switch
- Info Operator Switch
- Neutral Start Relay
- Centre Cluster Warning Panel
- Operator Present Switch
- Direction Indicators/Turn Signal Lamps
- Trailer Turn Signal Lamp Circuit
- Hazard Lamps
- Joystick (Thumbwheel and Button Type)
- Joystick (Button Type)
- Right Hand Column Switch
- Stabiliser Deployed Sensor
- Stabiliser Isolation Solenoid (S1)
- Stabiliser Isolation Solenoid (S2)
- Stabiliser Isolation Switch
- Stabiliser, Sway Relay
- Sway/Fan Selector Solenoid (Sway Isolation Solenoid)(S1)
- Sway/Fan Selector Solenoid (Sway Isolation Solenoid)(S2)
- Sway Direction Solenoid (S1)
- Sway Direction Solenoid (S2)
- Sway Switch (S1)
- Sway Switch (S2)
- Harness Interconnections
- Ground Points
Inside this manual
Real pages from this service manual (1,801 pages). Open the sample pages (PDF, 477 KB)
- Diagram, page 696: Section E4 - Hydraulics
- Specifications, page 1,263: Section K10 - Engine
- Troubleshooting, page 1,344: Section M3 - Electronic Control Systems
- Color page, page 1,382: Section M4 - Electronic Control Systems
- Color page, page 942: Section F5 - Transmission
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 1,801 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).