JCB 8013, 8015, 8017, 8018, 801 Gravemaster Mini Excavator Service Manual
305 pages · Publication 9803-3105
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What's inside
From the manual's own table of contents: 11 sections, 207 entries. See sample pages (PDF, 461 KB)
Section 144 topics
- Identification
- Preparation for Storage
- Preparation after Storage
- TOPS and FOGS
- Introduction
- Before entering cab
- Entering/exiting the cab
- Opening the windscreen
- Opening the side window
- Heater controls
- Seat control
- Seat belt
- Engine and track controls, switches and instruments
- Track Controls
- Engine Controls
- Switches
- Dozer controls
- Undercarriage extension/retraction controls
- Control Pattern - ISO/SAE
- Excavator controls
- Before starting the engine
- Starting the engine
- Jump starting the engine
- Cold climate warm up
- Operating in low temperatures
- Operating in high temperatures
- Stopping and parking the machine
- Preparing for site travel
- Getting the machine moving
- Working with the dozer
- Working with the excavator
- Lifting Regulations and Safe Working Loads
- Using the Attachments and Site Safety
- Moving a disabled machine
- Transporting the machine
- Before using the trailer
- Securing the machine
- Machine masses (to ISO 6016)
- Service Tools Numerical List
- Body and Framework
- Electrics
- Hydraulics
- Engine
- Sealing and Retaining Compounds
Section 24 topics
- Safety Notices
- General Safety
- Operating Safety
- Maintenance Safety
Section 329 topics
- Lubricants and Capacities
- Engine Lubrication Chart
- Lubricants - Health and Safety
- Service Schedule
- Greasing
- Engine Cooling System
- Checking Coolant Level
- Coolant Mixtures
- Changing The Coolant
- Torque Settings
- Hydraulic Fittings & Torque Settings
- Engine
- Engine Oil
- Oil Filter
- Fuel System
- Renewing Fuel Filter
- Bleeding
- Air Filter
- Fan Belt
- Adjusting the Fan Belt
- Removal, Inspection, Replacement
- Hydraulic System
- Checking the Fluid Level
- Track Gearbox
- Check Level
- Drain & Refill
- Warning Symbols
- First Aid - Electrolyte
- Checking the Electrolyte Level
Section A19 topics
- Available Attachments
- Selection
- Removal (Non Quickhitch Models)
- Replacement (Non Quickhitch Models)
- Bucket Tooth Wear
- Replacing Bucket Teeth
- Removal (Quickhitch Models)
- Replacement (Quickhitch Models)
- Removal and Replacement (980/88044)
- Dismantling and Assembly (980/88044)
- Removal and Replacement (980/88424)
- Dismantling and Assembly (980/88424)
- Hydraulic Attachment Circuits
- Fitting Instructions (980/88804)
- Fitting Instructions (980/88805)
- Removing A Quickhitch Rockbreaker
- Installing A Quickhitch Rockbreaker
- JCB Hammermaster 100 Breaker
- Using Hand Held Tools
Section B7 topics
- Front Attachment
- General Description
- Dismantling and Assembly
- Removal and Replacement
- Dismantling and Assembly
- Removal and Replacement
- Dozer Blade Extensions (8017/8018)
Section C18 topics
- Technical Data
- Battery
- Removal & Replacement
- Dismantling
- Inspection & Testing
- Assembly
- Voltage Regulator Operation
- Charging System Testing
- Removal & Replacement
- Disassembly
- Inspection
- Assembly
- Mounting
- Bulb change
- Schematic Diagrams
- Wiring Harness Repair
- Wire Identification
- Harness Drawings
Section D15 topics
- Removal
- Replacement
- Excavator Control Cables
- Auxiliary Control Cable
- Operation
- Removal
- Replacement
- Removal
- Replacement
- Removal & Replacement
- Inspection
- Removal & Repacement
- Inspection
- Removal & Repacement
- Inspection
Section E27 topics
- Cable Machines
- Servo Machines
- Description
- Dismantling & Assembly
- Operation(single speed)
- Operation(two speed)
- Dismantling & Assembly(single speed)
- Dismantling & Assembly(two speed)
- Slew Motor - Description
- Dismantling & Assembly
- Fault Finding
- Removal and Replacement (Servo)
- Removal and Replacement (Cable)
- Dismantling & Assembly
- Control Valve Section
- Operation
- Removal, Dismantling & Assembly
- & Replacement
- Dozer, Removal & Replacement
- Swing, Removal & Replacement
- Typical, Dismantling & Assembly
- Typical, Inspection
- Hydraulic Oil Temperature
- Main Relief Valves
- Auxiliary Relief Valves
- Servo Relief Valves
- Crossline Relief Valves
Section F5 topics
- Dismantling & Assembly
- Operation
- Removal & Replacement
- Dismantling
- Assembly
Section J10 topics
- Clean
- Inspect
- Removal & Replacement, Steel Track
- Removal & Replacement, Rubber Track
- Track Tensioning
- Track Rollers - Dismantling & Assembly
- Track Rollers Metallic Face Seals
- Dismantling
- Assembly
- Changing from Rubber to Steel Tracks
Section L18 topics
- Oil Pressure Relief Valve - Removing & Fitting
- Removing & Fitting
- Fuel Lift Pump - Removing, Inspecting & Fitting
- Removal & Fitting
- Fuel Injection Timing - Checking & Adjusting
- Removing, Dismantling/Inspecting
- Reassembling/Adjusting & Fitting
- Removing, Inspecting & Fitting
- Engine - Removal & Replacement
- Cylinder Head - Removing, Inspecting & Fitting
- Removing, Inspecting & Fitting
- Timing Gear Case - Removal & Replacement
- Removing, Dismantling & Fitting
- Removal, Inspecting & Fitting
- Removing
- Dismantling & Inspecting
- Assembling
- Exhaust Emissions
Inside this manual
Real pages from this service manual (305 pages). Open the sample pages (PDF, 460 KB)
- Repair procedure, page 139: Electrics
- Diagram, page 167: Harness Data
- Specifications, page 275: Engine
- Color page, page 42: General Information
- Color page, page 113: Attachments
- Foldout diagram, page 171: Harness Data
This is a service manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 305 pages
Quantity one is the manual described above.
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Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).