JCB Hydrapower 801.4, 801.5, 801.6 Mini Excavator Service Manual

Name: JCB Hydrapower 801.4, 801.5, 801.6 Mini Excavator Service Manual
Brand: MidWestTech
SKU: 9803-3130
Price: 69.61 USD
Availability: InStock

199 pages · Publication 9803-3130

$69.61

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Models: Hydrapower 801.4, 801.5, 801.6
Manual type: Service Manual
Pages: 199
Publication: 9803-3130
Condition: Brand new

JCB Hydrapower 801.4, 801.5, 801.6 Mini Excavator Service Manual, publication 9803-3130

What's inside

From the manual's own table of contents: 8 sections, 122 entries. See sample pages (PDF, 287 KB)

Search the contents

Section 210 topics

Safety Notices
General Safety
Operating Safety
Maintenance Safety
Lubricants and Capacities
Service Schedule
Greasing
Cooling System
Torque Settings
Hydraulic Fittings & Torque Settings

Section B5 topics

Front Attachment
General Description
- Dismantling and Assembly
- Removal and Replacement
- Dismantling and Assembly

Section C16 topics

Technical Data
Battery
- Removal & Replacement
- Dismantling
- Inspection & Testing
- Assembly
Voltage Regulator Operation
Charging System Testing
- Removal & Replacement
- Disassembly
- Inspection
- Assembly
Circuit Diagram
Wiring Harness
- Mounting
- Bulb change

Section D10 topics

Removal
- Replacement
- Excavator Control Cables
- Swing Control Cable
- Auxiliary Control Cable
- Removal
- Replacement
- Removal
- Replacement
- Removal & Replacement

Section E29 topics

Hydraulic Circuit
- Description
- Servo Circuit Description
Checking the Fluid Level
- Description
- Dismantling & Assembly
- Operation
- Dismantling & Assembly
Slew Motor - Description
Slew Gearbox - Removal & Replacement
- Dismantling & Assembly
- Operation
Slew Gearbox Motor - Removal & Replacement
Fault Finding
- Forward Valve
- Rear Valve
- Dismantling & Assembly
- Operation
- Removal
- Dismantling & Assembly
& Replacement
- Dozer, Removal & Replacement
- Swing, Removal & Replacement
- Typical, Dismantling & Assembly
- Typical, Inspection
- Main Relief Valves
- Auxiliary Relief Valves
- Servo Relief Valves
- Crossline Relief Valves

Section F10 topics

Check Level
- Drain & Refill
- Dismantling & Assembly
- Operation
- Removal & Replacement
- Dismantling
- Assembly
- Check Level
- Removal and Replacement
- Dismantling & Assembly

Section J9 topics

Clean
- Inspect
- Removal & Replacement, Steel Track
- Removal & Replacement, Rubber Track
- Track Tensioning
Track Rollers - Dismantling & Assembly
- Dismantling
- Assembly
Changing from Rubber to Steel Tracks

Section L25 topics

Engine Oil - Draining & Filling
Oil Pressure Relief Valve - Removing & Fitting
- Removing & Fitting
Fuel Filter - Renewing
Fuel Lift Pump - Removing, Inspecting & Fitting
- Removal & Fitting
Fuel Injection Timing - Checking & Adjusting
- Removing, Dismantling/Inspecting
- Reassembling/Adjusting & Fitting
Fuel System - Bleeding
- Renew Outer Element
- Renew Inner Element
Engine Coolant - Draining & Filling
- Removing, Inspecting & Fitting
Fan Belt - Removing, Inspection & Fitting
Alternator - Removing & Fitting
Starter Motor - Removing & Fitting
Cylinder Head - Removing, Inspecting & Fitting
- Removing, Inspecting & Fitting
Timing Gear Case - Removal & Replacement
- Removing, Dismantling & Fitting
- Removal, Inspecting & Fitting
- Removing
- Dismantling & Inspecting
- Assembling

Inside this manual

Real pages from this service manual (199 pages). Open the sample pages (PDF, 287 KB)

Sample pages from the JCB Hydrapower 801.4, 801.5, 801.6 Mini Excavator Service Manual: Repair procedure, Diagram, Specifications, Foldout diagram

Repair procedure, page 61: Electrics
Diagram, page 79: Contents
Specifications, page 160: Engine
Foldout diagram, page 83: Hydraulics

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 199 pages

Quantity one is the manual described above.

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Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).