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JLG 100HX+10, 110HX Boom Lift Service Manual

162 pages · Publication 3120864

$69.81
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Models
100HX+10, 110HX
Manual type
Service Manual
Pages
162
Publication
3120864
Condition
Brand new
JLG 100HX+10, 110HX Boom Lift Service Manual, publication 3120864

What's inside

From the manual's own table of contents: 183 sections, 233 entries. See sample pages (PDF, 540 KB)

General
Hydraulic System Safety
Maintenance2 topics
  • Capacities
  • Component Data
Engine - Diesel
Drive System
Steer System
Swing System
Hydraulic Pump
Auxiliary Power Pump
Hydraulic Filter - Tank
Hydraulic Filter - Inline1 topic
  • Performance Data
Travel Speed
Gradeability
Turning Radius
Boom Speed
Swing Speed
Boom Elevation
Machine Weight
Machine Stowed Height
Machine Stowed Length
Machine Width
Wheelbase
Maximum Tire Loads2 topics
  • Torque Requirements
  • Lubrication
Deutz F4L912 Engine
Show all 183 sections
Lubrication Specifications9 topics
  • Pressure Settings
  • Cylinder Specifications
  • Boom Tape
  • Major Component Weights
  • Serial Number Locations
  • Critical Stability Weights
  • Boom Limit Switches
  • General
  • Servicing and Maintenance Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
SECTION NO. TITLE PAGE NO. Lubrication and Servicing1 topic
  • Lubrication Information
Hydraulic Oil
Changing Hydraulic Oil2 topics
  • Cylinders - Theory of Operation
  • VALVES - THEORY OF OPERATION
Solenoid Control Valves (Bang-Bang)
Manual Hydraulic Control Valves
Proportional Control Valves - Vickers
Relief Valves
Crossover Relief Valves1 topic
  • Boom Chains
Adjusting Procedures
Inspection Procedure
Auxiliary Boom Chains2 topics
  • Wear Pads
  • Drift Test
Telescope Cylinder
Lift Cylinder1 topic
  • Cylinder Checking Procedures
Cylinder w/o Counterbalance Valves
Cylinders w/Single Counterbalance Valves
Cylinders w/Dual Counterbalance Valve1 topic
  • Cylinder Removal and Installation
Telescope Cylinder Removal
Telescope Cylinder Installation
Lift Cylinder Removal
Lift Cylinder Installation
Master Level Cylinder Removal
Master Level Cylinder Installation1 topic
  • Cylinder Repair
Disassembly
Cleaning and Inspection
Assembly1 topic
  • Boom Maintenance
Removal
Inspection
Installation1 topic
  • Tilt Alarm Switch Leveling
Manual Adjustment
Voltmeter Adjustment1 topic
  • Limit Switch Adjustments
Boom Limit Switch
Horizontal Cut-Out Switch2 topics
  • Throttle Checks and Adjustments - Deutz F4l-912 Engine
  • Throttle Checks and Precision Governor Adjustments - Ford Engine
Checks
Choke Adjustments
Carburetor and Governor Adjustments1 topic
  • Pressure Setting Procedures
Sequence Pressure (Prior to 1990)
Sequence Pressure (1990 to Present)
Pilot Pressure
Proportional Valve
SECTION NO. TITLE PAGE NO. Solenoid Valve
Extend-A-Reach Valve (If Equipped)1 topic
  • Swing Bearing
Turntable Bearing Mounting Bolt Condition Check
Bearing Wear Tolerance
Bearing Replacement
Swing Bearing Torque Values9 topics
  • Drive Torque Hub
  • Swing Torque hub
  • Swing Brake - Ausco - Machines Built To 1992
  • Swing Brake - Mico - Machines Built To 1992
  • Swing Brake - Machines Built 1992 To Present
  • Drive Brake - Ausco - Machines Built Prior To March 1992
  • Drive Brake - Mico - Machines Built March 1992 TO S/N 33476
  • Drive Brake - Mico - Machines Built S/N 33476 To Present
  • Free Wheeling Option
To Disengage Drive Motors and Brakes (Free Wheel) for Towing, etc
To Engage Drive Motors and Brakes (Normal Operation)1 topic
  • OEM Controllers
THRESHOLD Adjustment
HI RANGE Adjustment
IRS - RAMP RATE Adjustment
LO RANGE Adjustment (CREEP)2 topics
  • Boom Marking Tape Installation
  • Boom Length/angle Sensor Adjustment Procedures
1st, and 2nd Generation Radius Cards
3rd Generation Radius Cards1 topic
  • Load Management System
Platform Position Indication System
Overmoment Control System
Overmoment Control Monitoring System
Load Management System Daily Check2 topics
  • Load Management System Adjustment
  • Turntable Springs
SECTION NO. TITLE PAGE NO. Turntable 46200381 topic
  • Pump Coupling Conversion Procedures
Lovejoy Coupling
Hayes Coupling4 topics
  • Platform Rotator Brake
  • Preventive Maintenance and Inspection Schedule
  • Troubleshooting
  • Hydraulic Circuit Checks
Lubrication Chart
Serial Number Locations
Torque Chart
Proportional Control Valve
Boom Chain Adjustments
Typical Boom Assembly
Boom Positioning and Support - Cylinder Repair
Typical Hydraulic Cylinders - Sheet 1 of 5
Typical Hydraulic Cylinders -Sheet 2 of 5
Typical Hydraulic Cylinders - Sheet 3 of 5
Typical Hydraulic - Sheet 4 of 5
Typical Hydraulic Cylinders - Sheet 5 of 5
Cylinder Barrel Support
Cylinder Rod Support
Poly-Pak Seal Installation
Boom Assembly
Tilt Switch Adjustment - Voltmeter
Tilt Switch Adjustment - Manual
Throttle Checks and Adjustments - Deutz Engine
Precision Governor Adjustment - Ford Engine
Pressure Setting Adjustments
Swing Bearing Bolt Feeler Gauge Check
Swing Bearing Tolerance Boom Placement
Swing Bearing Tolerance Measuring Point
Swing Bearing Bolt Torquing Sequence
Drive Torque Hub
Torque Hub Carrier Timing
Swing Torque Hub
Swing Brake - Ausco - Machines Built to 1992
Swing Brake - Mico - Machines Built to 1992
Swing Brake - Machines Built 1992 to Present
Drive Brake - Ausco (Prior to March 1992)
Drive Brake - Mico (S/N 33476 to Present)
Spring Loading
Boom Marking Tape Installation - 100HX and 110HX
Boom Marking Tape Installation - 100HX+10 and 110HXER
Load Radius Card Configurations
Boom Length/Angle Sensor Configurations
Load Radius Card
Control Box Components
Load Moment Limiting System Monitoring Circuit
Wiring Diagram - Boom Indicator Pendulum
Wiring Diagram - Dual Fuel (Ford Engine)
Wiring Diagram - Generator (Deutz)
Wiring Diagram - Generator (Ford)
Wiring Diagram - Platform (100HX & 110HX)
Wiring Diagram - Platform (100HX+10 & 110HXER)
Wiring Diagram - 100HX & 110HX w/Deutz Engine (Sheet 1 of 3)
Wiring Diagram - 100HX & 110HX w/Deutz Engine (Sheet 2 of 3)
Wiring Diagram - 100HX & 110HX w/Deutz Engine (Sheet 3 of 3)
Wiring Diagram - 100HX+10 & 110HXER w/Deutz Engine (Sheet 1 of 3)
Wiring Diagram - 100HX+10 & 110HXER w/Deutz Engine (Sheet 2 of 3)
Wiring Diagram - 100HX+10 & 110HXER w/Deutz Engine (Sheet 3 of 3)
Wiring Diagram - 100HX & 110HX w/Ford Engine (Sheet 1 of 4)
Wiring Diagram - 100HX & 110HX w/Ford Engine (Sheet 2 of 4)
Wiring Diagram - 100HX & 110HX w/Ford Engine (Sheet 3 of 4)
Wiring Diagram - 100HX & 110HX w/Ford Engine (Sheet 4 of 4)
Wiring Diagram - 100HX+10 & 110HXER w/Ford Engine (Sheet 1 of 4)
Wiring Diagram - 100HX+10 & 110HXER w/Ford Engine (Sheet 2 of 4)
Wiring Diagram - 100HX+10 & 110HXER w/Ford Engine (Sheet 3 of 4)
Wiring Diagram - 100HX+10 & 110HXER w/Ford Engine (Sheet 4 of 4)
Wiring Schematic - 110HX (EN280) (Sheet 1 of 4)
Wiring Schematic - 110HX (EN280) (Sheet 2 of 4)
Wiring Schematic - 110HX (EN280) (Sheet 3 of 4)
Wiring Schematic - 110HX (EN280) (Sheet 4 of 4)
Torque Requirements
Mobil EAL Envirosyn H 46 Specs
Mobil EAL 224 H Specs
Mobil DTE 13M Specs
Cylinder Specifications
Major Component Weights
Critical Stability Weights
Boom Limit Switches
Chain Stretch Tolerance
Cylinder Piston Nut Torque Specifications
Holding Valve Torque Specifications
Boom Marking Tape Installation
Card Adjustment - 1st and 2nd Generation
Card Adjustment - 3rd Generation
Preventive Maintenance and Inspection Schedule
Platform Assembly - Troubleshooting
Boom Assembly - Troubleshooting
Turntable Assembly - Troubleshooting
Chassis Assembly - Troubleshooting
Hydraulic System - Troubleshooting
Electrical System - Troubleshooting

Inside this manual

Real pages from this service manual (162 pages). Open the sample pages (PDF, 539 KB)

Sample pages from the JLG 100HX+10, 110HX Boom Lift Service Manual: Specifications, Troubleshooting, Diagram
  • Specifications, page 21: SECTION 1 - SPECIFICATIONS
  • Troubleshooting, page 117: SECTION 3. TROUBLESHOOTING
  • Diagram, page 155: Figure 3-20. Wiring Diagram - 100HX+10 & 110HXER w/Ford Engine (Sheet 4 of 4)

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Save 10% on 2 manuals, 15% on 3 or more. Other manuals are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Service Manual 3120864$69.81
Other manuals for the 100HX+10

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Details

This is a service manual

Here's how it compares to the other manual types.

This manual

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 162 pages

Quantity one is the manual described above.

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Ships in 1 business day.

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Other editions and similar models

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).