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JLG 1030S, 1100SJ Boom Lift Parts Manual

522 pages · Publication 3121756

$69.61
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Models
1030S, 1100SJ
Serial coverage
Prior to B300005768, Exclude Serial Number Range: B300005565
Manual type
Parts Manual
Pages
522
Publication
3121756
Condition
Brand new
JLG 1030S, 1100SJ Boom Lift Parts Manual, publication 3121756

What's inside

From the manual's own table of contents: 85 sections, 178 entries. See sample pages (PDF, 637 KB)

General45 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. AXLE INSTALLATION - 2WS
  • FIGURE 1-2. AXLE INSTALLATION - 4WS
  • FIGURE 1-3. STEER INSTALLATION - 2WS
  • FIGURE 1-4. STEER INSTALLATION - 4WS
  • FIGURE 1-5. WHEEL DRIVE INSTALLATION - 2WD
  • FIGURE 1-6. WHEEL DRIVE INSTALLATION - 4WD
  • FIGURE 1-7. DRIVE HUB ASSEMBLY - 2WD FRONT
  • FIGURE 1-8. DRIVE HUB ASSEMBLY
  • FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD
  • FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD
  • FIGURE 1-11. TIRE AND WHEEL INSTALLATION - FOAM-FILLED
  • FIGURE 1-12. TIRE AND WHEEL INSTALLATION - SOLID
  • FIGURE 1-18. VALVES INSTALLATION - FRAME (1030S WITH 4WD/4WS)
  • FIGURE 1-20. VALVES INSTALLATION - FRAME (1100SJ WITH 4WD/4WS)
  • FIGURE 1-21. TRACTION VALVE ASSEMBLY - 2WD
  • FIGURE 1-22. TRACTION VALVE ASSEMBLY - 4WD
  • FIGURE 1-23. AXLE EXTEND/STEER ASSEMBLY
  • FIGURE 1-24. STEER VALVE ASSEMBLY
  • FIGURE 1-25. FRAME COVER INSTALLATION - STANDARD MACHINES (2WS)
  • FIGURE 1-26. FRAME COVER INSTALLATION - STANDARD MACHINES (4WS)
  • FIGURE 1-27. FRAME COVER INSTALLATION - SHIPYARD MACHINES (2WS)
  • FIGURE 1-28. FRAME COVER INSTALLATION - SHIPYARD MACHINES (4WS)
  • SECTION 2 - TURNTABLE
  • FIGURE 2-4. VALVE INSTALLATION - TURNTABLE (1030S WITH 4WD/4WS)
  • FIGURE 2-8. VALVE INSTALLATION - TURNTABLE (1100SJ WITH 4WD/4WS)
  • FIGURE 2-15. PINION SHIELD INSTALLATION (OPTIONAL)
  • FIGURE 2-16. TURNTABLE BEARING AND LUBE INSTALLATION
  • FIGURE 2-17. BEARING AND TURNTABLE SHIELDS INSTALLATION
  • FIGURE 2-18. TURNTABLE LOCK INSTALLATION
  • FIGURE 2-19. ROTARY COUPLING AND COLLECTOR RING INSTALLATION
  • FIGURE 2-20. BATTERY TRAY AND AUXILIARY PUMP INSTALLATION
  • FIGURE 2-21. TANKS INSTALLATION
  • FIGURE 2-22. FUEL TANK ASSEMBLY
  • FIGURE 2-23. HYDRAULIC TANK ASSEMBLY
  • FIGURE 2-24. ELECTRICAL COMPONENTS INSTALLATION - 1030S
  • FIGURE 2-25. ELECTRICAL COMPONENTS INSTALLATION - 1100SJ
  • FIGURE 2-26. GROUND CONTROL PANEL ASSEMBLY - 1030S
  • FIGURE 2-27. GROUND CONTROL PANEL ASSEMBLY - 1100SJ
  • FIGURE 2-28. KEYSWITCH INSTALLATION
  • FIGURE 2-29. ELECTRICAL ASSEMBLY
  • FIGURE 2-30. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL)
  • FIGURE 2-31. STROBE LIGHT INSTALLATION - BLUE (OPTIONAL) (SN B300000100 through B300004464)
  • FIGURE 2-32. ALARM AND TURNTABLE COVERS INSTALLATION
  • FIGURE 2-33. HOOD INSTALLATION - DEUTZ TD2011 ENGINE
FIGURE 2-34. HOOD INSTALLATION - DEUTZ TD2.9L4 ENGINE
FIGURE 2-35. HOOD ASSEMBLY - ENGINE SIDE (DEUTZ TD2011 ENGINE)
FIGURE 2-36. HOOD ASSEMBLY - ENGINE SIDE (DEUTZ TD2.9L4 ENGINE)
FIGURE 2-37. HOOD ASSEMBLY - TANK SIDE
SECTION 3 - ENGINE
FIGURE 3-1. DEUTZ TD2011 ENGINE INSTALLATION
FIGURE 3-2. DEUTZ TD2011 ENGINE AND PUMPS SUB-ASSEMBLY
FIGURE 3-3. DEUTZ TD2011 ENGINE ASSEMBLY
FIGURE 3-4. DEUTZ TD2011 ENGINE COMPONENTS
FIGURE 3-5. DEUTZ TD2.9L4 T4F ENGINE INSTALLATION
FIGURE 3-6. DEUTZ TD2.9L4 T4F ENGINE AND PUMPS SUB-ASSEMBLY
FIGURE 3-7. DEUTZ TD2.9L4 T4F ENGINE ASSEMBLY
FIGURE 3-8. DEUTZ TD2.9L4 T4F ENGINE COMPONENTS
FIGURE 3-9. DEUTZ TD2.9L4 T4I ENGINE INSTALLATION
FIGURE 3-10. DEUTZ TD2.9L4 T4I ENGINE AND PUMPS SUB-ASSEMBLY
FIGURE 3-11. DEUTZ TD2.9L4 T4I ENGINE ASSEMBLY
FIGURE 3-12. DEUTZ TD2.9L4 T4I ENGINE COMPONENTS
FIGURE 3-13. PUMP COUPLING KIT
FIGURE 3-14. TANDEM PUMP ASSEMBLY
FIGURE 3-15. PISTON PUMP ASSEMBLY
FIGURE 3-16. GEAR PUMP ASSEMBLY
FIGURE 3-17. FUEL FILTER INSTALLATION – DEUTZ TD2011 ENGINE (OPTIONAL)
SECTION 4 - BOOM
Show all 86 sections
FIGURE 4-1. BOOM INSTALLATION - 1030S
FIGURE 4-2. BOOM INSTALLATION - 1100SJ
FIGURE 4-3. BOOM ASSEMBLY
FIGURE 4-5. JIB ASSEMBLY - 1100SJ
FIGURE 4-8. PLATFORM ROTATOR ASSEMBLY - 1100SJ
FIGURE 4-9. POWER TRACK INSTALLATION
FIGURE 4-10. PLATFORM SUPPORT INSTALLATION - 1030S WITHOUT LSS
FIGURE 4-11. PLATFORM SUPPORT INSTALLATION - 1100SJ WITHOUT LSS
FIGURE 4-12. PLATFORM SUPPORT INSTALLATION - 1030S WITH 4 CELL LSS
FIGURE 4-13. PLATFORM SUPPORT INSTALLATION - 1030S WITH 1 CELL LSS
FIGURE 4-14. PLATFORM SUPPORT INSTALLATION - 1100SJ WITH 4 CELL LSS
FIGURE 4-15. PLATFORM SUPPORT INSTALLATION - 1100SJ WITH 1 CELL LSS
FIGURE 4-19. VALVE INSTALLATION - BOOM (1030S WITH 4WD/4WS)
FIGURE 4-23. VALVE INSTALLATION - BOOM (1100SJ WITH 4WD/4WS)
FIGURE 4-24. PLATFORM ROTATE VALVE ASSEMBLY (1030S)
FIGURE 4-25. JIB AND PLATFORM ROTATE VALVE ASSEMBLY (1100SJ)
FIGURE 4-26. BOOM SENSORS INSTALLATION
FIGURE 4-27. BOOM SENSORS INSTALLATION (WITH VERTICAL/HORIZONTAL CONTROLS)
FIGURE 4-28. BOOM SHIELDS INSTALLATION
SECTION 5 - PLATFORM
FIGURE 5-1. PLATFORM ASSEMBLY - STANDARD MACHINES (SN B300001586 through B300001680)
FIGURE 5-2. PLATFORM ASSEMBLY - STANDARD MACHINES (SN B300001681 through B300005767)
FIGURE 5-3. PLATFORM ASSEMBLY - SHIPYARD MACHINES
LANGUAGE)48 topics
  • FIGURE 5-12. CONSOLE BOX SUB-ASSEMBLY (ENGLISH/CHINESE LANGUAGE)
  • FIGURE 5-13. CONSOLE BOX SUB-ASSEMBLY (ENGLISH/JAPANESE LANGUAGE)
  • FIGURE 5-14. CONSOLE BOX SUB-ASSEMBLY (ENGLISH/KOREAN LANGUAGE)
  • FIGURE 5-15. CONSOLE BOX ASSEMBLY
  • FIGURE 5-16. CONTROLLER ASSEMBLY (LIFT AND SWING)
  • FIGURE 5-17. CONTROLLER ASSEMBLY (DRIVE AND STEER)
  • FIGURE 5-18. JIB SWITCH INSTALLATION - 1100SJ
  • FIGURE 5-19. SKYEYE INSTALLATION
  • FIGURE 5-20. SKYGUARD INSTALLATION
  • FIGURE 5-21. SKYLINE INSTALLATION
  • FIGURE 5-22. OVERHEAD PROTECTION INSTALLATION - WITHOUT LSS (KOREAN/CHINA SPECS)
  • FIGURE 5-23. OVERHEAD PROTECTION INSTALLATION - WITH LSS (KOREAN/CHINA SPECS)
  • SECTION 6 - CYLINDER
  • FIGURE 6-1. AXLE EXTEND CYLINDER ASSEMBLY
  • FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE
  • FIGURE 6-3. LIFT CYLINDER ASSEMBLY - BOOM
  • FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB
  • FIGURE 6-5. MASTER CYLINDER ASSEMBLY
  • FIGURE 6-6. STEER CYLINDER ASSEMBLY
  • FIGURE 6-7. TELESCOPE CYLINDER
  • SECTION 7 - HYDRAULIC
  • FIGURE 7-1. BOOM HYDRAULIC DIAGRAM - 1030S
  • FIGURE 7-2. BOOM HYDRAULIC DIAGRAM - 1100SJ
  • FIGURE 7-3. CHASSIS HYDRAULIC DIAGRAM - 2WD/2WS
  • FIGURE 7-4. CHASSIS HYDRAULIC DIAGRAM - 4WD/2WS
  • FIGURE 7-5. CHASSIS HYDRAULIC DIAGRAM - 4WD/4WS
  • FIGURE 7-6. TURNTABLE HYDRAULIC DIAGRAM
  • FIGURE 7-7. HYDRAULIC DIAGRAM LIST
  • SECTION 8 - ELECTRICAL
  • FIGURE 8-1. ELECTRICAL DIAGRAM LIST
  • FIGURE 8-2. AXLE POWER TRACK HARNESS
  • FIGURE 8-3. BATTERY CABLE KIT - DEUTZ TD2011
  • FIGURE 8-4. BATTERY CABLE KIT - DEUTZ TD2.9L4
  • FIGURE 8-5. BLAM HARNESS
  • FIGURE 8-6. BOOM CABLES INSTALLATION - 1030S WITHOUT POWER AT PLATFORM
  • FIGURE 8-7. BOOM CABLES INSTALLATION - 1030S WITH AC POWER AT PLATFORM
  • FIGURE 8-8. BOOM CABLES INSTALLATION - 1030S WITH SKYPOWER
  • FIGURE 8-9. BOOM CABLES INSTALLATION - 1100SJ WITHOUT POWER AT PLATFORM
  • FIGURE 8-10. BOOM CABLES INSTALLATION - 1100SJ WITH AC POWER AT PLATFORM
  • FIGURE 8-11. BOOM CABLES INSTALLATION - 1100SJ WITH SKYPOWER
  • FIGURE 8-12. BOOM CABLE - MAIN
  • FIGURE 8-13. BOOM CABLE - MAIN
  • FIGURE 8-14. CHASSIS AND TURNTABLE HARNESS INSTALLATION
  • FIGURE 8-15. CHASSIS HARNESS
  • FIGURE 8-16. ENGINE HARNESS - DEUTZ TD2011 ENGINES
  • FIGURE 8-17. ENGINE HARNESS - DEUTZ TD2.9L4 ENGINES
  • FIGURE 8-18. FUEL FILTER HARNESS - DEUTZ TD2.9L4 T4I
  • FIGURE 8-19. FUEL PUMP HARNESS - DEUTZ TD2.9L4
FIGURE 8-21. GENERATOR CABLE HARNESS - 7500W SKYPOWER (60HZ/240V) (DEUTZ TD2.9L4 T4F ENGINES)
FIGURE 8-22. GROUND CONTROL PANEL HARNESS
FIGURE 8-23. LOAD SENSING PIN HARNESS
FIGURE 8-24. MAIN VALVE HARNESS
FIGURE 8-25. OVERHEAD SOFT TOUCH HARNESS
FIGURE 8-26. PLATFORM CONSOLE BOX HARNESS
FIGURE 8-27. PLATFORM VALVE HARNESS (1030S)
FIGURE 8-30. SKYEYE EMITTER HARNESS
FIGURE 8-31. SKYEYE RECEIVER HARNESS
FIGURE 8-32. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-33. SKYGUARD SENSOR HARNESS
FIGURE 8-34. SKYLINE HARNESS
FIGURE 8-35. STROBE LIGHT CONTROL HARNESS (BLUE LIGHT)
FIGURE 8-36. SWING DRIVE HARNESS
FIGURE 8-37. TURNTABLE HARNESS
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH LANGUAGE)
FIGURE 9-2. DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH LANGUAGE)
FIGURE 9-3. DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH/CHINESE LANGUAGE)
FIGURE 9-4. DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH/CHINESE LANGUAGE)
FIGURE 9-5. DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH/JAPANESE LANGUAGE)
FIGURE 9-6. DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH/JAPANESE LANGUAGE)
FIGURE 9-7. DECAL INSTALLATION - 1030S WITH STANDARD PLATFORM (ENGLISH/KOREAN LANGUAGE)
FIGURE 9-8. DECAL INSTALLATION - 1030S WITH SHIPYARD PLATFORM (ENGLISH/KOREAN LANGUAGE)
FIGURE 9-9. DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH LANGUAGE)
FIGURE 9-10. DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH LANGUAGE)
FIGURE 9-11. DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH/CHINESE LANGUAGE)
FIGURE 9-12. DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH/CHINESE LANGUAGE)
FIGURE 9-13. DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH/JAPANESE LANGUAGE)
FIGURE 9-14. DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH/JAPANESE LANGUAGE)
FIGURE 9-15. DECAL INSTALLATION - 1100SJ WITH STANDARD PLATFORM (ENGLISH/KOREAN LANGUAGE)
FIGURE 9-16. DECAL INSTALLATION - 1100SJ WITH SHIPYARD PLATFORM (ENGLISH/KOREAN LANGUAGE)
FIGURE 9-17. DECAL INSTALLATIONS - OPTIONS
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 - SPECIAL OPTIONS
FIGURE 11-1. SPECAIL OPTIONS
PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (522 pages). Open the sample pages (PDF, 636 KB)

Sample pages from the JLG 1030S, 1100SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 215: SECTION 3 - ENGINE
  • Parts illustration, page 247: SECTION 4 - BOOM
  • Parts illustration, page 359: SECTION 6 - CYLINDER

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Details

This is a parts manual

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Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 522 pages

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JLG 1100SJParts Manual · 31215053 · $69.93JLG 1100SJParts Manual · 31215053_Rev_C · $69.67

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