JLG 1030S, 1100SJ Boom Lift Service Manual
538 pages · Publication 3121755
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What's inside
From the manual's own table of contents: 522 sections, 605 entries. See sample pages (PDF, 604 KB)
General
Hydraulic System Safety
Maintenance6 topics
- Operating Specifications
- Dimensional Data
- Capacities
- Tires
- Engine Data
- Major Component Weights
Hydraulic Oil2 topics
- Operator Maintenance
- Machine Preparation, Inspection, and Maintenance
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventative Maintenance1 topic
- Service and Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Assembly
Pressure-Fit Parts
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing1 topic
- Lubrication and Information
Changing Hydraulic Oil
Lubrication Specifications1 topic
- Cylinder Drift Test
Theory
Show all 522 sections
Cylinder Leakage Test
Cylinder Thermal Drift2 topics
- Pins and Composite Bearing Repair Guidelines
- Welding on JLG Equipment
Do the Following When Welding on JLG Equipment
Do NOT Do the Following When Welding on JLG Equipment1 topic
- Tires & Wheels
Tire Damage
Wheel and Tire Replacement
Wheel Installation8 topics
- Emergency Towing
- Axle Extension System
- Axle Limit Switch Adjustment Procedure
- Steering Control System
- Drive/Steering Speed Control
- Traction Control System
- Drive Orientation System
- Wheel Drive Assembly
Removal
Installation1 topic
- Drive Hub, 4WD And 2WD (Rear)
Assembly/Disassembly1 topic
- Drive Hub, 2WD (Front)
Disassembly
Assembly2 topics
- Drive Motor
- Swing Drive
Procedure For Setting Swing Gear Backlash
Swing Drive Assembly/Disassembly
Swing Drive Lubrication1 topic
- Swing Bearing
Turntable Bearing Mounting Bolt Condition Check
Wear Tolerance1 topic
- Swing Bearing Replacement
Swing Bearing Torque Values4 topics
- Rotary Coupling
- Chassis Tilt Indicator System
- Swing Speed Proportioning
- Generator
Maintenance Schedule
Overload Protection
Inspecting Brushes, Replacing Brushes, and Cleaning Slip Rings
Troubleshooting
Generator Disassembly and Assembly
Lead Connection List for Generator3 topics
- Auxiliary Power System
- Deutz Engine
- TABLE OF CONTENTS Deutz Engine - TD2011L04
Glow Plugs
Check Oil Level
Replacing Engine Oil
Replacing the Oil Filter
Replacing The Primary Fuel Filter
Replacing The Auxiliary Fuel Filter
Replacing The Fuel Strainer1 topic
- Deutz Engine - TD2.9L4
Replacing the Primary Fuel Filters
Replacing the Fuel Pre-Filter
Water in Fuel Sensing System (Optional)
Draining Water
Auxiliary Fuel Filter3 topics
- Deutz EMR 2
- Counterweight
- Boom Systems
Wire Rope Service Indicator
Platform Control Enable System
Transport Position Sensing System
Beyond Transport - Drive Speed Cutback System
Envelope Control System
Moment Control System
Boom Control System (BCS) Functional Check (Push to Test) System
Controlled Arc System
Controlled Boom Angle System
Slow Down System
Platform Load Sensing System
Boom Control Select1 topic
- Platform
Support Removal
Support Installation6 topics
- Rotator and Slave Cylinder
- Boom Shield
- Master Cylinder
- Main Boom Lift Cylinder
- Main Boom Powertrack
- Powertrack Maintenance
Parts used
General Work Instructions1 topic
- Wire Rope Tensioning Adjustment
Boom Preparation for Section Repositioning
Mid Boom Repositioning
Fly Boom Repositioning
Wire Rope Tensioning Procedure
Confirm Proper Boom Deployment Function
Re-Assembly1 topic
- Main Boom Assembly
Boom Disassembly5 topics
- Boom Cleanliness Guidelines
- Articulating Jib Boom (1100SJ)
- Boom Lubrication Application
- Broken Boom Cable Proximity Switch
- Rotator Assembly
Removal/Installation2 topics
- Foot Switch Adjustment
- Wire Rope
Inspection
Three Month Inspection
Additional Inspection Required If
Year or 7000 Hour Replacement
Additional Replacement Criteria1 topic
- Skyguard®
Operation
Function Test
Diagnostics & Troubleshooting1 topic
- Lubricating O-Rings in the Hydraulic System
Cup and Brush
Dip Method
Spray Method
Brush-on Method1 topic
- Hydraulic Connection Assembly and Torque Specification
Straight Thread Types, Tube and Hose Connections
Straight Thread Types, Port Connections
Flange Connection Types
Tightening Methods
Assembly And Torque Specifications
Assembly Instructions for 37° (JIC) Flare Fittings
Assembly Instructions for O-Ring Face Seal (ORFS) Fittings
Assembly Instructions for Bulkhead (BH) Fittings
Assembly Instructions for O-Ring Boss (ORB) Fittings
Assembly Instructions for Flange Connections: (FL61 and FL62)
Double Wrench Method
FFWR and TFFT Methods
Adjustable Stud End Assembly
O-ring Installation (Replacement)2 topics
- TABLE OF CONTENTS Hydraulic Cylinders
- Pressure Setting Procedures
Set Up of the Function Pump
Adjustments Made at the Main Valve Bank
Adjustments Made at the Frame Valve Bank
Adjustments Made at the Platform Valve Bank1 topic
- Pump Assembly
Disassembly and Assembly1 topic
- JLG Control System Analyzer Kit Instructions
Introduction
To Connect the JLG Control System Analyzer
Using the Analyzer
Changing the Access Level of the Hand Held Analyzer
Adjusting Configuration Using the Hand Held Analyzer
Machine Setup
Level Vehicle Description2 topics
- Machine Personality Settings and Function Speeds
- Machine Orientation When Setting Speeds
Test Notes3 topics
- CANbus Communications
- Calibration Procedures
- Control System Boom Sensors
Sensor #1 - Moment Pin
Sensor #2 -Main Boom Angle Sensors
Sensor #3 - Main Boom Length Sensor
Sensor #4 - Main Boom Transport Sensor
Sensor #6 - Proximity Sensor1 topic
- System Test
Test from the Platform
Test from the Ground Station
System Self Test6 topics
- Calibrating Steer
- Calibrating Drive
- Main Lift Up and Down Crackpoints
- Main Telescope Out and In Crackpoints
- Calibrating Tilt Sensor
- Calibrating The Boom Sensors
Boom Control System Check Procedure1 topic
- LSS System
Diagnostic Menu
Calibration Procedure
Testing & Evaluation
Analyzer Diagnostics Menu Structure3 topics
- Resetting The MSSO System
- General
- Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement1 topic
- Applying Silicone Dielectric Compound to Electrical Connections
Installation of Dielectric Grease
Deutsch HD, DT, DTM, DRC Series
AMP Seal
AMP Mate-N-Lok
DIN Connectors
Exclusions1 topic
- AMP Connector
Wedge Lock
Service - Voltage Reading1 topic
- Deutsch Connectors
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly2 topics
- Wiring Harness
- Electrical Schematics
Maintenance and Lubrication Diagram
Torque Chart - Sheet 1 of 5 - (SAE Fasteners)
Torque Chart - Sheet 2 of 5 - (SAE Fasteners)
Torque Chart - Sheet 3 of 5 - (SAE Fasteners)
Torque Chart - Sheet 4 of 5 - (SAE Fasteners)
Torque Chart - Sheet 5 of 5 - (SAE Fasteners)
Hydraulic Fluid Operation Specification
Axle Limit Switch Adjustment
Axle Installation
Steering Installation
Chassis Component Location
Turntable Component Location
Wheel Drive Installation
Drive Hub Installation
Drive Hub Installation - 2WD (Front)
Drive Hub Assembly- 2WD (Front)
Drive Hub Assembly
Drive Motor Removal and Installation
Drive Motor Assembly
Swing Drive Ports
Swing Motor/Hub Assembly - Sheet 1 of 3
Swing Motor/Hub Assembly - Sheet 2 of 3
Swing Motor/Hub Assembly - Sheet 3 of 3
Swing Drive Installation
Swing Bolt Feeler Gauge Check
Swing Bearing Tolerance Measuring Point
Swing System
Swing Bearing Torque Sequence
Swing Bearing Removal - Sheet 1 of 4
Swing Bearing Removal - Sheet 2 of 4
Swing Bearing Removal - Sheet 3 of 4
Swing Bearing Removal - Sheet 4 of 4
Rotary Coupling Seal Installation
Rotary Coupling Port Location (7 Port) - Sheet 1 of 2
Rotary Coupling Port Location (7 Port) - Sheet 2 of 2
Inspecting Generator Brushes, Replacing Brushes, and Cleaning Slip Rings
Generator Troubleshooting Circuit Diagram (Sheet 1 of 2)
Generator Troubleshooting Circuit Diagram (Sheet 2 of 2)
Generator Electrical Circuit Diagram
Power Board PC1 Electrical Circuit Diagram
Power Board PC2 Electrical Circuit Diagram (Sheet 1 of 2)
Power Board PC2 Electrical Circuit Diagram (Sheet 2 of 2)
Auxiliary Pump Installation
Deutz TD2011 Engine and Pumps Sub-Assembly
Deutz TD2011 Engine Assembly
Deutz TD2.9L4 T4F Engine and Pumps Sub-Assembly
Deutz TD2.9L4 T4F Engine Assembly - Sheet 1 of 2
Deutz TD2.9L4 T4F Engine Assembly - Sheet 2 of 2
Deutz TD2.9L4 GUO III Engine and Pumps Sub-Assembly
Deutz TD2.9L4 GUO III Engine Assembly - Sheet 1 of 2
Deutz TD2.9L4 GUO III Engine Assembly - Sheet 2 of 2
Deutz TD2011 T4I Engine Installation - Sheet 1 of 8
Deutz TD2011 T4I Engine Installation - Sheet 2 of 8
Deutz TD2011 T4I Engine Installation - Sheet 3 of 8
Deutz TD2011 T4I Engine Installation - Sheet 4 of 8
Deutz TD2011 T4I Engine Installation - Sheet 5 of 8
Deutz TD2011 T4I Engine Installation - Sheet 6 of 8
Deutz TD2011 T4I Engine Installation - Sheet 7 of 8
Deutz TD2011 T4I Engine Installation - Sheet 8 of 8
Deutz Engine Installation (TD2.9)- Sheet 1 of 11
Deutz Engine Installation (TD2.9)- Sheet 2 of 11
Deutz Engine Installation (TD2.9)- Sheet 3 of 11
Deutz Engine Installation (TD2.9)- Sheet 4 of 11
Deutz Engine Installation (TD2.9)- Sheet 5 of 11
Deutz Engine Installation (TD2.9)- Sheet 6 of 11
Deutz Engine Installation (TD2.9)- Sheet 7 of 11
Deutz Engine Installation (TD2.9)- Sheet 8 of 11
Deutz Engine Installation (TD2.9)- Sheet 9 of 11
Deutz Engine Installation (TD2.9)- Sheet 10 of 11
Deutz Engine Installation (TD2.9)- Sheet 11 of 11
Deutz Engine Dipstick
Engine Oil Viscosity
Components of Auxiliary Fuel Filter
Components of Fuel Strainer
Location of the Oil Filter
Location of the Primary Fuel Filter
Location of Fuel Pre-Filter
Components of Fuel Pre-Filter
EMR 2 Engine Side Equipment
Deutz EMR 2 Troubleshooting Flow Chart
Deutz EMR 2 Vehicle Side Connection Diagram
Deutz EMR 2 Engine Side Connection Diagram - Sheet 1 of 2
Deutz EMR 2 Engine Side Connection Diagram - Sheet 2 of 2
EMR 2 Engine Plug Pin Identification
EMR 2 Vehicle Plug Pin Identification
EMR2 Fault Codes - Sheet 1 of 5
EMR2 Fault Codes - Sheet 2 of 5
EMR2 Fault Codes - Sheet 3 of 5
EMR2 Fault Codes - Sheet 4 of 5
EMR2 Fault Codes - Sheet 5 of 5
Counterweight
Location of Components Platform Support
Platform Support Torque Values
Removal of Components - Rotator and Leveling Cylinder
Boom Shields Installation
Removal and Installation - Master cylinder
Removal and Installation - Main Boom Lift Cylinder
Removal and Installation - Powertrack
Powertrack Components- Sheet 1 of 2
Powertrack Components- Sheet 2 of 2
Powertrack Assembly
Fully Retracted Boom Section Position Dimensions
Adjuster Covers
Fly Boom Extend Rope Adjusters
Fly Boom Retract Rope Adjusters
Boom Assembly - Sheet 1 of 6
Boom Assembly - Sheet 2 of 6
Boom Assembly - Sheet 3 of 6
Boom Assembly - Sheet 4 of 6
Boom Assembly - Sheet 5 of 6
Boom Assembly - Sheet 6 of 6
Location of Components - Articulating Jib Boom
Broken Boom Cable Proximity Switch Location
Wire Rope Wire Breaks
Wire Rope Kink
Sheave Groove Wear
JIC Thread
ORFS Thread
Bulkhead Thread
ORB-MPP Thread
Torque Wrench Angle
FFWR Method
Acceptable Oil Leakage on Cylinder Rod
Platform Slave Cylinder
Boom Lift Cylinder
Master Cylinder
Jib Lift Cylinder
Steer Cylinder
Axel Extend Cylinder
Telescope Cylinder (SN B300002340 to Present)
Valve Installation
Main Control Valve Identification
Main Control Valve Torque Specification - Sheet 1of 3
Main Control Valve Torque Specification - Sheet 2 of 3
Main Control Valve Torque Specification - Sheet 3 of 3
Platform Rotate Valve Identification (1030S)
Platform Rotate Valve Torque Specification (1030S)
Jib And Platform Rotate Valve Identification (1100SJ)
Jib And Platform Rotate Valve Torque Specification (1100SJ)
Traction Valve Identification (2WD)
Traction Valve Torque Specification (2WD)
Traction Valve Identification (4WD)
Traction Valve Torque Specification (4WD)
Axel Extend/Steer Valve Identification
Axel Extend/Steer Valve Torque Specification
Steer Valve Identification
Steer Valve Torque Specification
Pump Assembly Removal
Pump Assembly Installation
Hydraulic Schematic - Sheet 1 of 6
Hydraulic Schematic - Sheet 2 of 6
Hydraulic Schematic - Sheet 3 of 6
Hydraulic Schematic - Sheet 4 of 6
Hydraulic Schematic - Sheet 5 of 6
Hydraulic Schematic - Sheet 6 of 6
Hand Held Analyzer
Analyzer Flow Chart Version P7.29 - Sheet 1 of 6
Analyzer Flow Chart Version P7.29 - Sheet 2 of 6
Analyzer Flow Chart Version P7.29 - Sheet 3 of 6
Analyzer Flow Chart Version P7.29 - Sheet 4 of 6
Analyzer Flow Chart Version P7.29 - Sheet 5 of 6
Analyzer Flow Chart Version P7.29 - Sheet 6 of 6
Control Module Location - Sheet 1 of 2
Control Module Location - Sheet 2 of 2
Analyzer Connecting Points
Ground Control Module - Sheet 1 of 3
Ground Control Module - Sheet 2 of 3
Ground Control Module - Sheet 3 of 3
Chassis Control Module - Sheet 1 of 2
Chassis Control Module - Sheet 2 of 2
BLAM Control Module - Sheet 1 of 2
BLAM Control Module - Sheet 2 of 2
Platform Control Module - Sheet 1 of 2
Platform Control Module - Sheet 2 of 2
Control System Boom Sensors
System Test Flow Chart - Platform Test
System Test Flow Chart - Ground Station Test
Main Telescope Calibration Position
Boom Sensor Calibration Position 1
Boom Sensor Calibration Position 2
Boom Sensor Calibration Position 3
Boom Sensor Calibration Position 4
Boom Sensor Calibration Position 5
Boom Sensor Calibration Position 6
Boom Sensor Calibration Position 7
Boom Sensor Calibration Position 8
Boom Sensor Calibration Position 9
Voltage Measurement (DC)
Current Measurement (DC)
Application To Plug/Male Contacts
Use of Seal Plugs
Connector Assembly Figure 1
AMP Connector
Connector Assembly Figure 2
Connector Assembly Figure 3
Connector Assembly Figure 4
Connector Disassembly
Connector Installation
DT/DTP Contact Installation
DT/DTP Contact Removal
HD/HDP Contact Installation
HD/HDP Locking Contacts Into Position
HD/HDP Contact Removal
HD/HDP Unlocking Contacts
Turntable and Chassis Wiring - Sheet 1 of 15
Turntable and Chassis Wiring - Sheet 2 of 15
Turntable and Chassis Wiring - Sheet 3 of 15
Turntable and Chassis Wiring - Sheet 4 of 15
Turntable and Chassis Wiring - Sheet 5 of 15
Turntable and Chassis Wiring - Sheet 6 of 15
Turntable and Chassis Wiring - Sheet 7 of 15
Turntable and Chassis Wiring - Sheet 8 of 15
Turntable and Chassis Wiring - Sheet 9 of 15
Turntable and Chassis Wiring - Sheet 10 of 15
Turntable and Chassis Wiring - Sheet 11 of 15
Turntable and Chassis Wiring - Sheet 12 of 15
Turntable and Chassis Wiring - Sheet 13 of 15
Turntable and Chassis Wiring - Sheet 14 of 15
Turntable and Chassis Wiring - Sheet 15 of 15
Platform Console Box Harness - Sheet 1 of 11
Platform Console Box Harness - Sheet 2 of 11
Platform Console Box Harness - Sheet 3 of 11
Platform Console Box Harness - Sheet 4 of 11
Platform Console Box Harness - Sheet 5 of 11
Platform Console Box Harness - Sheet 6 of 11
Platform Console Box Harness - Sheet 7 of 11
Platform Console Box Harness - Sheet 8 of 11
Platform Console Box Harness - Sheet 9 of 11
Platform Console Box Harness - Sheet 10 of 11
Platform Console Box Harness - Sheet 11 of 11
Platform Valve Harness (With Jib) - Sheet 1 of 2
Platform Valve Harness (With Jib) - Sheet 2 of 2
Platform Valve Harness (Without Jib) - Sheet 1 of 2
Platform Valve Harness (Without Jib) - Sheet 2 of 2
Skyguard Harness - Sheet 1 of 2
Skyguard Harness - Sheet 2 of 2
Main Boom Control Cable
BLAM Harness - Sheet 1 of 6
BLAM Harness - Sheet 2 of 6
BLAM Harness - Sheet 3 of 6
BLAM Harness - Sheet 4 of 6
BLAM Harness - Sheet 5 of 6
BLAM Harness - Sheet 6 of 6
Main Boom Cylinder Angle Harness
Main Valve Harness - Sheet 1 of 8
Main Valve Harness - Sheet 2 of 8
Main Valve Harness - Sheet 3 of 8
Main Valve Harness - Sheet 4 of 8
Main Valve Harness - Sheet 5 of 8
Main Valve Harness - Sheet 6 of 8
Main Valve Harness - Sheet 7 of 8
Main Valve Harness - Sheet 8 of 8
Ground Control Panel Harness - Sheet 1 of 6
Ground Control Panel Harness - Sheet 2 of 6
Ground Control Panel Harness - Sheet 3 of 6
Ground Control Panel Harness - Sheet 4 of 6
Ground Control Panel Harness - Sheet 5 of 6
Ground Control Panel Harness - Sheet 6 of 6
Turntable Harness - Sheet 1 of 11
Turntable Harness - Sheet 2 of 11
Turntable Harness - Sheet 3 of 11
Turntable Harness - Sheet 4 of 11
Turntable Harness - Sheet 5 of 11
Turntable Harness - Sheet 6 of 11
Turntable Harness - Sheet 7 of 11
Turntable Harness - Sheet 8 of 11
Turntable Harness - Sheet 9 of 11
Turntable Harness - Sheet 10 of 11
Turntable Harness - Sheet 11 of 11
Drive Motor Harness
Chassis Harness - Sheet 1 of 8
Chassis Harness - Sheet 2 of 8
Chassis Harness - Sheet 3 of 8
Chassis Harness - Sheet 4 of 8
Chassis Harness - Sheet 5 of 8
Chassis Harness - Sheet 6 of 8
Chassis Harness - Sheet 7 of 8
Chassis Harness - Sheet 8 of 8
Fuel Pump Harness - Sheet 1 of 2
Fuel Pump Harness - Sheet 2 of 2
Engine Harness - Sheet 1 of 14
Engine Harness - Sheet 2 of 14
Engine Harness - Sheet 3 of 14
Engine Harness - Sheet 4 of 14
Engine Harness - Sheet 5 of 14
Engine Harness - Sheet 6 of 14
Engine Harness - Sheet 7 of 14
Engine Harness - Sheet 8 of 14
Engine Harness - Sheet 9 of 14
Engine Harness - Sheet 10 of 14
Engine Harness - Sheet 11 of 14
Engine Harness - Sheet 12 of 14
Engine Harness - Sheet 13 of 14
Engine Harness - Sheet 14 of 14
Electrical Schematic - Sheet 1 of 16
Electrical Schematic - Sheet 2 of 16
Electrical Schematic - Sheet 3 of 16
Electrical Schematic - Sheet 4 of 16
Electrical Schematic - Sheet 5 of 16
Electrical Schematic - Sheet 6 of 16
Electrical Schematic - Sheet 7 of 16
Electrical Schematic - Sheet 8 of 16
Electrical Schematic - Sheet 9 of 16
Electrical Schematic - Sheet 10 of 16
Electrical Schematic - Sheet 11 of 16
Electrical Schematic - Sheet 12 of 16
Electrical Schematic - Sheet 13 of 16
Electrical Schematic - Sheet 14 of 16
Electrical Schematic - Sheet 15 of 16
Electrical Schematic - Sheet 16 of 16
Operating Specifications - 1030S
Operating Specifications - 1100SJ
Dimensional Data- 1030S
Dimensional Data - 1100SJ
Capacities
Tire Specifications
Deutz TD2011L4 Specifications
Deutz TCD2.9L4 Specifications
Critical Stability Weights
Mobilfluid 424 Specs
Mobil DTE 13M Specs
UCon Hydrolube HP-5046
Mobil EAL H 46 Specs
Exxon Univis HVI 26 Specs
Inspection and Maintenance
Cylinder Drift
Inspection and Preventive Maintenance Schedule
Wheel Torque Chart
Coupling Port Information Table (7 port)
Deutz Trouble Codes (TD2.9 Engine)
SkyGuard Function Table
37° Flare (JIC)Thread - Steel
37° Flare (JIC)Thread - Aluminum/Brass
O-ring Face Seal (ORFS) - Steel
O-ring Face Seal (ORFS) - Aluminum/Brass
Bulkhead Fittings (BH) - INCH
O-ring Boss (ORB) - Table 1 of 6
O-ring Boss (ORB) - Table 2 of 6
O-ring Boss (ORB) - Table 3 of 6
O-ring Boss (ORB) - Table 4 of 6
O-ring Boss (ORB) - Table 5 of 6
O-ring Boss (ORB) - Table 6 of 6
Flange Code (FL61 & FL62) -Inch Fasteners
Flange Code (FL61 & FL62) - Metric Fasteners
Inspection After Assembly
Required Tools
Special Tools
Piston Nut Torque
Gland Torque
Cartridge Torque Values
Coil Torque Values
Analyzer Abbreviations
Machine Configuration Programming Information (Software Version P7.29)
1100SJ Machine Configuration Programming Settings (Software Version P7.29)
1030S Machine Configuration Programming Settings (Software Version P7.29)
Machine Personality Settings and Function Speeds
Calibration Procedures
System Test Descriptions
Diagnostic Menu Descriptions
Accessory Weights
SkyGlazier Capacity Reductions
Pipe Rack Capacity Reductions
LSS Troubleshooting Chart
ADJUSTMENTS - Personality Descriptions
Diagnostic Trouble Code Charts
Inside this manual
Real pages from this service manual (538 pages). Open the sample pages (PDF, 602 KB)
- Specifications, page 192: SECTION 4 - BOOM & PLATFORM
- Troubleshooting, page 376: SECTION 6 - JLG CONTROL SYSTEM
- Diagram, page 512: SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS
- Color page, page 412: SECTION 7 - BASIC ELECTRICAL INFORMATION & SCHEMATICS
- Color page, page 190: SECTION 4 - BOOM & PLATFORM
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This manual
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 538 pages
Quantity one is the manual described above.
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