JLG 1100SJ Boom Lift Parts Manual

Name: JLG 1100SJ Boom Lift Parts Manual
Brand: MidWestTech
SKU: 31215053_Rev_C
Price: 69.67 USD
Availability: InStock

431 pages · Publication 31215053_Rev_C

$69.67

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Models: 1100SJ
Manual type: Parts Manual
Pages: 431
Publication: 31215053_Rev_C
Condition: Brand new

JLG 1100SJ Boom Lift Parts Manual, publication 31215053_Rev_C

What's inside

From the manual's own table of contents: 48 sections, 168 entries. See sample pages (PDF, 640 KB)

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General61 topics

SECTION 1 - FRAME
FIGURE 1-1. AXLE INSTALLATION - 2WS
FIGURE 1-2. AXLE INSTALLATION - 4WS
FIGURE 1-3. STEER INSTALLATION - 2WS
FIGURE 1-4. STEER INSTALLATION - 4WS
FIGURE 1-5. WHEEL DRIVE INSTALLATION - 2WD
FIGURE 1-6. WHEEL DRIVE INSTALLATION - 4WD
FIGURE 1-7. DRIVE HUB ASSEMBLY - 2WD FRONT
FIGURE 1-8. DRIVE HUB ASSEMBLY
FIGURE 1-9. DRIVE MOTOR ASSEMBLY - 2WD
FIGURE 1-10. DRIVE MOTOR ASSEMBLY - 4WD
FIGURE 1-11. TIRE AND WHEEL INSTALLATION - FOAM-FILLED
FIGURE 1-12. TIRE AND WHEEL INSTALLATION - SOLID
FIGURE 1-13. VALVES INSTALLATION - FRAME (2WD/2WS)
FIGURE 1-14. VALVES INSTALLATION - FRAME (4WD/2WS)
FIGURE 1-15. VALVES INSTALLATION - FRAME (1100SJ WITH 4WD/4WS)
FIGURE 1-16. TRACTION VALVE ASSEMBLY - 2WD
FIGURE 1-17. TRACTION VALVE ASSEMBLY - 4WD
FIGURE 1-18. AXLE EXTEND/STEER ASSEMBLY
FIGURE 1-19. STEER VALVE ASSEMBLY
FIGURE 1-20. FRAME COVER INSTALLATION - STANDARD MACHINES (2WS)
FIGURE 1-21. FRAME COVER INSTALLATION - STANDARD MACHINES (4WS)
FIGURE 1-22. FRAME COVER INSTALLATION - SHIPYARD MACHINES (2WS)
FIGURE 1-23. FRAME COVER INSTALLATION - SHIPYARD MACHINES (4WS)
SECTION 2 - TURNTABLE
FIGURE 2-1. VALVE INSTALLATION - TURNTABLE (2WD/2WS)
FIGURE 2-2. VALVE INSTALLATION - TURNTABLE (4WD/2WS)
FIGURE 2-3. VALVE INSTALLATION - BOOM (1100SJ WITH 4WD/4WS)
FIGURE 2-4. MAIN VALVE ASSEMBLY
FIGURE 2-5. SWING DRIVE INSTALLATION
FIGURE 2-6. SWING MOTOR/HUB ASSEMBLY
FIGURE 2-7. PINION SHIELD INSTALLATION (OPTIONAL)
FIGURE 2-8. TURNTABLE BEARING AND LUBE INSTALLATION
FIGURE 2-9. BEARING AND TURNTABLE SHIELDS INSTALLATION
FIGURE 2-10. TURNTABLE LOCK INSTALLATION
FIGURE 2-11. ROTARY COUPLING AND COLLECTOR RING INSTALLATION
FIGURE 2-12. BATTERY TRAY AND AUXILIARY PUMP INSTALLATION
FIGURE 2-13. TANKS INSTALLATION
FIGURE 2-14. FUEL TANK ASSEMBLY
FIGURE 2-15. HYDRAULIC TANK ASSEMBLY
FIGURE 2-16. ELECTRICAL COMPONENTS INSTALLATION - 1100SJ
FIGURE 2-17. ELECTRICAL COMPONENTS INSTALLATION
FIGURE 2-18. GROUND CONTROL PANEL ASSEMBLY
FIGURE 2-19. KEYSWITCH INSTALLATION
FIGURE 2-20. ELECTRICAL ASSEMBLY
FIGURE 2-21. STROBE LIGHT INSTALLATION - AMBER (OPTIONAL)
FIGURE 2-22. STROBE LIGHT INSTALLATION - BLUE (OPTIONAL)
FIGURE 2-23. ALARM AND TURNTABLE COVERS INSTALLATION
FIGURE 2-24. HOOD INSTALLATION - DEUTZ TD2011 ENGINE
FIGURE 2-25. HOOD INSTALLATION - DEUTZ TD2.9L4 ENGINE
FIGURE 2-26. HOOD ASSEMBLY - ENGINE SIDE (DEUTZ TD2011 ENGINE)
FIGURE 2-27. HOOD ASSEMBLY - ENGINE SIDE (DEUTZ TD2.9L4 ENGINE)
FIGURE 2-28. HOOD ASSEMBLY - TANK SIDE
SECTION 3 - ENGINE
FIGURE 3-1. DEUTZ TD2011 ENGINE INSTALLATION
FIGURE 3-2. DEUTZ TD2011 ENGINE AND PUMPS SUB-ASSEMBLY
FIGURE 3-3. DEUTZ TD2011 ENGINE ASSEMBLY
FIGURE 3-4. DEUTZ TD2011 ENGINE COMPONENTS
FIGURE 3-5. DEUTZ TD2.9L4 T4F ENGINE INSTALLATION
FIGURE 3-6. DEUTZ TD2.9L4 T4F ENGINE AND PUMPS SUB-ASSEMBLY
FIGURE 3-7. DEUTZ TD2.9L4 T4F ENGINE ASSEMBLY

FIGURE 3-8. DEUTZ TD2.9L4 T4F ENGINE COMPONENTS

FIGURE 3-9. DEUTZ TD2.9L4 T4I ENGINE INSTALLATION

FIGURE 3-10. DEUTZ TD2.9L4 T4I ENGINE AND PUMPS SUB-ASSEMBLY

FIGURE 3-11. DEUTZ TD2.9L4 T4I ENGINE ASSEMBLY

FIGURE 3-12. DEUTZ TD2.9L4 T4I ENGINE COMPONENTS

FIGURE 3-13. PUMP COUPLING KIT

FIGURE 3-14. TANDEM PUMP ASSEMBLY

FIGURE 3-15. PISTON PUMP ASSEMBLY

FIGURE 3-16. GEAR PUMP ASSEMBLY

FIGURE 3-17. FUEL FILTER INSTALLATION – DEUTZ TD2011 ENGINE (OPTIONAL)

SECTION 4 - BOOM

FIGURE 4-1. BOOM INSTALLATION

FIGURE 4-2. BOOM ASSEMBLY

FIGURE 4-3. TELESCOPE VALVE ASSEMBLY

FIGURE 4-4. JIB ASSEMBLY

FIGURE 4-5. PLATFORM ROTATOR ASSEMBLY

FIGURE 4-6. POWER TRACK INSTALLATION

FIGURE 4-7. PLATFORM SUPPORT INSTALLATION

FIGURE 4-8. VALVE INSTALLATION - BOOM (2WD/2WS)

FIGURE 4-9. VALVE INSTALLATION - BOOM (4WD/2WS)

FIGURE 4-10. VALVE INSTALLATION - BOOM (4WD/4WS)

FIGURE 4-11. JIB AND PLATFORM ROTATE VALVE ASSEMBLY

FIGURE 4-12. BOOM SENSORS INSTALLATION

Show all 49 sections

FIGURE 4-13. BOOM SENSORS INSTALLATION (WITH VERTICAL/HORIZONTAL CONTROLS)

FIGURE 4-14. BOOM SHIELDS INSTALLATION

SECTION 5 - PLATFORM

FIGURE 5-1. PLATFORM ASSEMBLY - STANDARD MACHINES

FIGURE 5-2. PLATFORM ASSEMBLY - SHIPYARD MACHINES

LANGUAGE)

FIGURE 5-11. CONSOLE BOX SUB-ASSEMBLY (ENGLISH LANGUAGE)

FIGURE 5-12. CONSOLE BOX SUB-ASSEMBLY (ENGLISH/JAPANESE LANGUAGE)

FIGURE 5-13. CONSOLE BOX SUB-ASSEMBLY (ENGLISH/KOREAN LANGUAGE)

FIGURE 5-14. CONSOLE BOX SUB-ASSEMBLY (ENGLISH/CHINESE LANGUAGE)

FIGURE 5-15. CONSOLE BOX ASSEMBLY

FIGURE 5-16. CONTROLLER ASSEMBLY (LIFT AND SWING)

FIGURE 5-17. CONTROLLER ASSEMBLY (DRIVE AND STEER)

FIGURE 5-18. JIB SWITCH INSTALLATION - 1100SJ

FIGURE 5-19. SKYEYE INSTALLATION

FIGURE 5-20. SKYGUARD INSTALLATION

FIGURE 5-21. SKYLINE INSTALLATION

FIGURE 5-22. OVERHEAD PROTECTION INSTALLATION - WITHOUT LSS (KOREAN/CHINA SPECS)

FIGURE 5-23. OVERHEAD PROTECTION INSTALLATION - WITH LSS (KOREAN/CHINA SPECS)

SECTION 6 - CYLINDER

FIGURE 6-1. AXLE EXTEND CYLINDER ASSEMBLY59 topics

FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE
FIGURE 6-3. LIFT CYLINDER ASSEMBLY - BOOM
FIGURE 6-4. LIFT CYLINDER ASSEMBLY - JIB
FIGURE 6-5. MASTER CYLINDER ASSEMBLY
FIGURE 6-6. STEER CYLINDER ASSEMBLY
FIGURE 6-7. TELESCOPE CYLINDER
FIGURE 6-8. TELESCOPE CYLINDER
SECTION 7 - HYDRAULIC
FIGURE 7-1. BOOM HYDRAULIC DIAGRAM
FIGURE 7-2. CHASSIS HYDRAULIC DIAGRAM - 2WD/2WS
FIGURE 7-3. CHASSIS HYDRAULIC DIAGRAM - 4WD/2WS
FIGURE 7-4. CHASSIS HYDRAULIC DIAGRAM - 4WD/4WS
FIGURE 7-5. TURNTABLE HYDRAULIC DIAGRAM
SECTION 8 - ELECTRICAL
FIGURE 8-1. ELECTRICAL DIAGRAM LIST
FIGURE 8-2. AXLE POWER TRACK HARNESS
FIGURE 8-3. BATTERY CABLE KIT - DEUTZ TD2011
FIGURE 8-4. BATTERY CABLE KIT - DEUTZ TD2.9L4
FIGURE 8-5. BLAM HARNESS
FIGURE 8-6. BOOM CABLES INSTALLATION - 1100SJ WITHOUT POWER AT PLATFORM
FIGURE 8-7. BOOM CABLES INSTALLATION - WITHOUT POWER AT PLATFORM
FIGURE 8-8. BOOM CABLES INSTALLATION - WITH AC POWER AT PLATFORM
FIGURE 8-9. BOOM CABLES INSTALLATION - WITH SKYPOWER
FIGURE 8-10. BOOM CABLE - MAIN
FIGURE 8-11. BOOM CABLE - MAIN
FIGURE 8-12. CHASSIS AND TURNTABLE HARNESS INSTALLATION
FIGURE 8-13. CHASSIS HARNESS
FIGURE 8-14. ENGINE HARNESS - DEUTZ TD2011 ENGINES
FIGURE 8-15. ENGINE HARNESS - DEUTZ TD2.9L4 ENGINES
FIGURE 8-16. FUEL FILTER HARNESS - DEUTZ TD2.9L4 T4I
FIGURE 8-17. FUEL PUMP HARNESS - DEUTZ TD2.9L4
FIGURE 8-19. GENERATOR CABLE HARNESS - 7500W SKYPOWER (60HZ/240V) (DEUTZ TD2.9L4 T4F ENGINES)
FIGURE 8-20. GROUND CONTROL PANEL HARNESS
FIGURE 8-21. LOAD SENSING PIN HARNESS
FIGURE 8-22. MAIN VALVE HARNESS
FIGURE 8-23. OVERHEAD SOFT TOUCH HARNESS
FIGURE 8-24. PLATFORM CONSOLE BOX HARNESS
FIGURE 8-25. PLATFORM VALVE HARNESS (1100SJ)
FIGURE 8-26. SKYEYE EMITTER HARNESS
FIGURE 8-27. SKYEYE RECEIVER HARNESS
FIGURE 8-28. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-29. SKYGUARD SENSOR HARNESS
FIGURE 8-30. SKYLINE HARNESS
FIGURE 8-31. STROBE LIGHT CONTROL HARNESS (BLUE LIGHT)
FIGURE 8-32. SWING DRIVE HARNESS
FIGURE 8-33. TURNTABLE HARNESS
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - STANDARD PLATFORM (ENGLISH LANGUAGE)
FIGURE 9-2. DECAL INSTALLATION - SHIPYARD PLATFORM (ENGLISH LANGUAGE)
FIGURE 9-3. DECAL INSTALLATION - STANDARD PLATFORM (ENGLISH/CHINESE LANGUAGE)
FIGURE 9-4. DECAL INSTALLATION - SHIPYARD PLATFORM (ENGLISH/CHINESE LANGUAGE)
FIGURE 9-5. DECAL INSTALLATION - STANDARD PLATFORM (ENGLISH/JAPANESE LANGUAGE)
FIGURE 9-6. DECAL INSTALLATION - SHIPYARD PLATFORM (ENGLISH/JAPANESE LANGUAGE)
FIGURE 9-7. DECAL INSTALLATION - KOREAN SPECS (ENGLISH/KOREAN LANGUAGES)
FIGURE 9-8. DECAL INSTALLATION - SHIPYARD PLATFORM (ENGLISH/KOREAN LANGUAGE)
FIGURE 9-9. INSTALLATION WARNING STRIPE (COMMERCIAL MACHINES)
FIGURE 9-10. INSTALLATION WARNING STRIPE (SHIPYARD MACHINES)
FIGURE 9-11. DECAL INSTALLATION - OPTIONS
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK

FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK

SECTION 11 - SPECIAL OPTIONS

FIGURE 11-1. SPECIAL OPTIONS

PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (431 pages). Open the sample pages (PDF, 639 KB)

Sample pages from the JLG 1100SJ Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration

Parts illustration, page 200: SECTION 4 - BOOM
Parts illustration, page 308: SECTION 7 - HYDRAULIC
Parts illustration, page 416: SECTION 11 - SPECIAL OPTIONS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 1100SJ are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 31215053_Rev_C$69.67

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This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 431 pages

Quantity one is the manual described above.

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