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JLG 1500AJP Boom Lift Parts Manual

614 pages · Publication 31215062

$69.85
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Models
1500AJP
Manual type
Parts Manual
Pages
614
Publication
31215062
Condition
Brand new
JLG 1500AJP Boom Lift Parts Manual, publication 31215062

What's inside

From the manual's own table of contents: 120 sections, 222 entries. See sample pages (PDF, 662 KB)

General55 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. AXLE INSTALLATION
  • FIGURE 1-2. STEER INSTALLATION
  • FIGURE 1-3. WHEEL DRIVE INSTALLATION
  • FIGURE 1-4. DRIVE MOTOR ASSEMBLY
  • FIGURE 1-5. DRIVE HUB ASSEMBLY
  • FIGURE 1-6. TIRE/WHEEL INSTALLATION
  • FIGURE 1-7. VALVES INSTALLATION - FRAME
  • FIGURE 1-8. TRACTION VALVE ASSEMBLY
  • FIGURE 1-9. STEER/AXLE EXTEND VALVE ASSEMBLY
  • SPECS)
  • FIGURE 1-11. ELECTRICAL COMPONENTS INSTALLATION - FRAME (HRC) (CE SPECS)
  • FIGURE 1-13. ELECTRICAL COMPONENTS INSTALLATION - FRAME (LRC) (CE SPECS)
  • FIGURE 1-14. COVERS INSTALLATION - FRAME
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. VALVES AND FILTERS INSTALLATION - TURNTABLE
  • FIGURE 2-2. MAIN VALVE ASSEMBLY
  • FIGURE 2-3. JUNCTION VALVE ASSEMBLY
  • FIGURE 2-4. TURNTABLE BEARING INSTALLATION
  • FIGURE 2-5. TURNTABLE LOCK INSTALLATION
  • FIGURE 2-6. SWING DRIVE INSTALLATION
  • FIGURE 2-7. SWING HUB/BRAKE/MOTOR ASSEMBLY
  • FIGURE 2-8. COUPLING/COLLECTOR RING INSTALLATION
  • FIGURE 2-9. TANKS INSTALLATION (WITHOUT DIESEL EXHAUST FLUID TANK)
  • FIGURE 2-10. TANKS INSTALLATION (WITH DIESEL EXHAUST FLUID TANK)
  • FIGURE 2-11. HYDRAULIC TANK ASSEMBLY
  • FIGURE 2-12. AUXILIARY POWER AND BATTERIES INSTALLATIONS
  • FIGURE 2-13. AUXILIARY PUMP/MOTOR ASSEMBLY
  • JAPANESE SPECS)
  • FIGURE 2-15. ELECTRICAL COMPONENTS INSTALLATION - TURNTABLE (HRC) (CE SPECS)
  • FIGURE 2-17. ELECTRICAL COMPONENTS INSTALLATION - TURNTABLE (LRC) (CE SPECS)
  • FIGURE 2-18. GROUND CONTROL CONSOLE ASSEMBLY (HRC) (ANSI, ANSI EXPORT, CSA AND JAPANESE SPECS)
  • FIGURE 2-19. GROUND CONTROL CONSOLE ASSEMBLY (HRC) (CE SPECS)
  • FIGURE 2-20. GROUND CONTROL CONSOLE ASSEMBLY (LRC) (ANSI EXPORT, AUSTRALIAN AND CHINA SPECS)
  • FIGURE 2-21. GROUND CONTROL CONSOLE ASSEMBLY (LRC) (CE SPECS)
  • FIGURE 2-22. LIGHT PANEL INSTALLATION
  • FIGURE 2-23. ALARM INSTALLATION
  • FIGURE 2-24. WHITE NOISE ALARM INSTALLATION
  • FIGURE 2-25. WHITE NOISE AMBIENT ALARM INSTALLATION
  • FIGURE 2-26. STROBE LIGHT INSTALLATION - AMBER
  • FIGURE 2-27. STROBE LIGHT INSTALLATION - BLUE
  • FIGURE 2-28. HOOD INSTALLATION
  • FIGURE 2-29. VENTURI INSTALLATION (HRC)
  • FIGURE 2-30. VENTURI INSTALLATION (LRC)
  • SECTION 3 - ENGINE
  • FIGURE 3-1. ENGINE INSTALLATION (HRC) (WITHOUT COLD WEATHER PACKAGE)
  • FIGURE 3-2. ENGINE ASSEMBLY WITH PUMPS (HRC) (WITHOUT COLD WEATHER PACKAGE)
  • FIGURE 3-3. ENGINE ASSEMBLY (HRC) (WITHOUT COLD WEATHER PACKAGE)
  • FIGURE 3-4. ENGINE INSTALLATION (HRC) (WITH COLD WEATHER PACKAGE)
  • FIGURE 3-5. ENGINE ASSEMBLY WITH PUMPS (HRC) (WITH COLD WEATHER PACKAGE)
  • FIGURE 3-6. ENGINE ASSEMBLY (HRC) (WITH COLD WEATHER PACKAGE)
  • FIGURE 3-7. ENGINE INSTALLATION (LRC) (WITHOUT COLD WEATHER PACKAGE)
  • FIGURE 3-8. ENGINE ASSEMBLY WITH PUMPS (LRC) (WITHOUT COLD WEATHER PACKAGE)
  • FIGURE 3-9. ENGINE ASSEMBLY (LRC) (WITHOUT COLD WEATHER PACKAGE)
  • FIGURE 3-10. ENGINE INSTALLATION (LRC) (WITH COLD WEATHER PACKAGE)
FIGURE 3-11. ENGINE ASSEMBLY WITH PUMPS (LRC) (WITH COLD WEATHER PACKAGE)
FIGURE 3-12. ENGINE ASSEMBLY (LRC) (WITH COLD WEATHER PACKAGE)
FIGURE 3-13. ENGINE INSTALLATION (HRC) (STAGE V) (WITHOUT COLD WEATHER PACKAGE)
FIGURE 3-14. ENGINE ASSEMBLY WITH PUMPS (HRC) (STAGE V) (WITHOUT COLD WEATHER PACKAGE)
FIGURE 3-15. ENGINE ASSEMBLY (HRC) (STAGE V) (WITHOUT COLD WEATHER PACKAGE)
FIGURE 3-16. ENGINE INSTALLATION (HRC) (STAGE V) (WITH COLD WEATHER PACKAGE)
FIGURE 3-17. ENGINE ASSEMBLY WITH PUMPS (HRC) (STAGE V) (WITH COLD WEATHER PACKAGE)
FIGURE 3-18. ENGINE ASSEMBLY (HRC) (STAGE V) (WITH COLD WEATHER PACKAGE)
FIGURE 3-19. PUMP COUPLING KIT
FIGURE 3-20. TANDEM PUMP ASSEMBLY
FIGURE 3-21. PISTON PUMP ASSEMBLY
FIGURE 3-22. GEAR PUMP ASSEMBLY
FIGURE 3-23. FUEL FILTER/WATER SEPARATOR INSTALLATION (LRC)
FIGURE 3-24. SPARK ARRESTOR INSTALLATION (LRC) (OPTIONAL)
FIGURE 3-25. 4000W GENERATOR INSTALLATION - 50HZ
FIGURE 3-26. 4000W GENERATOR INSTALLATION - 60HZ
FIGURE 3-27. 7500W SKYPOWER GENERATOR INSTALLATION - 50HZ
FIGURE 3-28. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ
FIGURE 3-29. BREATHER HEATER INSTALLATION - MACHINES WITH COLD WEATHER PACKAGE
SECTION 4 - BOOM
FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION
FIGURE 4-2. TOWER BOOM ASSEMBLY
FIGURE 4-3. MAIN BOOM AND JIB ASSEMBLY
Show all 121 sections
FIGURE 4-4. PLATFORM ROTATOR ASSEMBLY
FIGURE 4-5. JIB ROTATOR ASSEMBLY
FIGURE 4-6. POWER TRACK INSTALLATION - TOWER BOOM
FIGURE 4-7. POWER TRACK INSTALLATION - MAIN BOOM
FIGURE 4-8. VALVES AND FILTERS INSTALLATION - BOOM
FIGURE 4-9. BOOM VALVE ASSEMBLY
FIGURE 4-10. PLATFORM VALVE ASSEMBLY
FIGURE 4-11. BOOM SENSORS AND COVERS INSTALLATION
FIGURE 4-12. PLATFORM SUPPORT INSTALLATION - WITH LSS
SECTION 5 - PLATFORM
FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH SWING GATE
FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH DROP BAR
FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE
FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR
FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
SPECS)
FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE
FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)
FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR
FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)
FIGURE 5-15. TRAY ASSEMBLY
FIGURE 5-16. LCD DISPLAY INSTALLATION
FIGURE 5-17. CONSOLE BOX AND FOOTSWITCH INSTALLATION - WITH SKYGUARD
FIGURE 5-18. PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD
FIGURE 5-19. CONSOLE DECAL AND LIGHT PANEL INSTALLATION
FIGURE 5-20. CONTROLLER ASSEMBLY (LIFT AND SWING)
FIGURE 5-21. CONTROLLER ASSEMBLY (DRIVE AND STEER)
FIGURE 5-22. FOOTSWITCH ASSEMBLY
FIGURE 5-23. SKYEYE INSTALLATION
FIGURE 5-24. SKYGUARD BAR INSTALLATION
FIGURE 5-25. SKYLINE INSTALLATION
FIGURE 5-26. SOFT TOUCH INSTALLATION - 8FT (2.4M) PLATFORM (OPTIONAL)
FIGURE 5-27. SOFT TOUCH INSTALLATION - 8FT (2.4M) FALL ARREST PLATFORM (OPTIONAL)45 topics
  • FIGURE 5-28. SKYGLAZIER INSTALLATION (ANSI, ANSI EXPORT, AUSTRALIAN, CE AND CSA SPECS)
  • FIGURE 5-29. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)
  • FIGURE 5-30. SKYWELDER INSTALLATION (50HZ)
  • FIGURE 5-31. SKYWELDER INSTALLATION (60HZ)
  • FIGURE 5-32. SKYWELDER PREP PACKAGE (60HZ)
  • FIGURE 5-33. WELDER ASSEMBLY
  • FIGURE 5-34. SKYCUTTER INSTALLATION
  • FIGURE 5-35. PLASMA CUTTER ASSEMBLY
  • FIGURE 5-36. PIPE RACK INSTALLATION (ANSI AND AUSTRALIAN SPECS)
  • FIGURE 5-37. FALL ARREST INSTALLATION (BOLT - ON EXTERNAL) 4FFT/1.22M PLATFORM)
  • FIGURE 5-38. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)
  • FIGURE 5-39. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)
  • FIGURE 5-40. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)
  • SECTION 6 - CYLINDER
  • FIGURE 6-1. AXLE EXTEND CYLINDER ASSEMBLY
  • FIGURE 6-2. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE
  • FIGURE 6-3. LIFT CYLINDER ASSEMBLY - JIB
  • FIGURE 6-4. LIFT CYLINDER ASSEMBLY - MAIN BOOM
  • FIGURE 6-5. LIFT CYLINDER ASSEMBLY - TOWER BOOM
  • FIGURE 6-6. STEER CYLINDER ASSEMBLY
  • FIGURE 6-7. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM
  • FIGURE 6-8. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM
  • SECTION 7 - HYDRAULIC
  • FIGURE 7-1. BOOM AND JIB HYDRAULIC DIAGRAM
  • FIGURE 7-2. CHASSIS HYDRAULIC DIAGRAM
  • FIGURE 7-3. CHASSIS HYDRAULIC DIAGRAM
  • FIGURE 7-4. CHASSIS HYDRAULIC DIAGRAM
  • FIGURE 7-5. TURNTABLE HYDRAULIC DIAGRAM
  • FIGURE 7-6. TURNTABLE HYDRAULIC DIAGRAM
  • FIGURE 7-7. TURNTABLE HYDRAULIC DIAGRAM
  • FIGURE 7-8. TURNTABLE HYDRAULIC DIAGRAM
  • SECTION 8 - ELECTRICAL
  • FIGURE 8-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI (ANSI, CSA AND JAPANESE SPECS)
  • FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW WITHOUT GENERATOR (CE SPECS)
  • FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW WITH 4000W GENERATOR (CE SPECS)
  • FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE WITHOUT GENERATOR (CE SPECS)
  • FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE WITH 4000W GENERATOR (CE SPECS)
  • AUSTRALIAN, CE, CHINA AND JAPANESE SPECS)
  • FIGURE 8-14. AC LEAD INSTALLATION (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS)
  • FIGURE 8-15. BATTERY DISCONNECT INSTALLATION
  • FIGURE 8-16. BLAM HARNESS
  • FIGURE 8-18. BOOM CABLES INSTALLATION - WITHOUT GENERATOR (AUSTRALIAN, CE AND CHINA SPECS)
  • FIGURE 8-19. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR (ALL SPECS)
  • FIGURE 8-20. BOOM CABLES INSTALLATION - WITH SKYPOWER 7500W GENERATOR (ALL SPECS)
  • FIGURE 8-21. BOOM CABLE (MAIN BOOM)
FIGURE 8-22. BOOM CABLE (TOWER BOOM)
FIGURE 8-23. BOOM CONTROL BOX ASSEMBLY
FIGURE 8-24. BREAKER BOX INSTALLATION - WITH 2 BREAKERS (CE SPECS)
FIGURE 8-25. BREAKER BOX INSTALLATION - WITH 3 BREAKERS (CE SPECS)
FIGURE 8-26. BREAKER BOX KIT - WITH 2 BREAKERS (CE SPECS)
FIGURE 8-27. BREAKER BOX KIT - WITH 3 BREAKERS (CE SPECS)
FIGURE 8-28. BREAKER BOX KIT - 4000W 50HZ GENERATOR
FIGURE 8-29. CHASSIS HARNESS
FIGURE 8-30. COUPLING/COLLECTOR RING ASSEMBLY
FIGURE 8-31. DEF TANK EXTENSION HARNESS
FIGURE 8-32. DIESEL EXHAUST FLUID TANK HARNESS
FIGURE 8-33. DRIVE PUMP HARNESS
FIGURE 8-34. ENGINE HARNESS (HRC)
FIGURE 8-35. ENGINE HARNESS (LRC)
FIGURE 8-36. ENGINE CAN HARNESS
FIGURE 8-37. FUEL PUMP AND WIF HARNESS
FIGURE 8-38. PLATFORM OUTLET HARNESS
FIGURE 8-39. STROBE LIGHT (AMBER) HARNESS
FIGURE 8-40. GENERATOR TO CONTROL BOX HARNESS (4000W GENERATOR)
FIGURE 8-41. GENERATOR TO CONTROL BOX HARNESS (7500W GENERATOR)
FIGURE 8-42. GENERATOR TO PLATFORM HARNESS (4000W-60HZ GENERATOR)
FIGURE 8-43. GENERATOR TO PLATFORM HARNESS (4000W-50HZ & 7500W GENERATOR)
FIGURE 8-44. GROUND CONTROL HARNESS
FIGURE 8-45. INTERFACE HARNESS - WITH 1 CELL LSS
FIGURE 8-46. LCD DISPLAY HARNESS
FIGURE 8-47. MAIN BOOM CONTROL BOX HARNESS
FIGURE 8-48. PLATFORM CONSOLE HARNESS - WITH SKYGUARD
FIGURE 8-49. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
FIGURE 8-50. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
FIGURE 8-51. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)
FIGURE 8-52. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC)
FIGURE 8-53. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
FIGURE 8-54. SECONDARY CONTROL HARNESS
FIGURE 8-55. SENSOR HARNESS - AXLE
FIGURE 8-56. SENSOR HARNESS - BOOM
FIGURE 8-57. SENSOR HARNESS - PLATFORM LEVEL
FIGURE 8-58. SKYEYE INTERMEDIATE HARNESS
FIGURE 8-59. SKYEYE EMITTER HARNESS
FIGURE 8-60. SKYEYE RECEIVER HARNESS
FIGURE 8-61. SKYLINE HARNESS
FIGURE 8-62. STEER HARNESS
FIGURE 8-63. STROBE LIGHT (BLUE) HARNESS
FIGURE 8-64. TURNTABLE HARNESS
FIGURE 8-65. VALVE HARNESS - BOOM
FIGURE 8-66. VALVE HARNESS - PLATFORM
FIGURE 8-67. VALVE HARNESS - TURNTABLE
FIGURE 8-68. WHITE NOISE MOTION ARLARM HARNESS
SECTION 9 - DECALS
FIGURE 9-1. DECAL INSTALLATION - ANSI SPEC
FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN SPEC
FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPEC (ENGLISH/PORTUGUESE)
FIGURE 9-4. DECAL INSTALLATION - CE SPEC
FIGURE 9-5. DECAL INSTALLATION - CHINA SPEC (ENGLISH/CHINESE)
FIGURE 9-6. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH)
FIGURE 9-7. DECAL INSTALLATION - JAPAN SPEC (ENGLISH/JAPANESE)
FIGURE 9-8. DECAL INSTALLATION - KOREA SPEC (ENGLISH/KOREAN)
FIGURE 9-9. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH)
FIGURE 9-10. DECAL INSTALLATION - OPTIONS
FIGURE 9-11. DECAL INSTALLATION - OPTIONS
SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 11 - SPECIAL OPTIONS2 topics
  • FIGURE 11-1. SPECIAL OPTIONS
  • PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (614 pages). Open the sample pages (PDF, 661 KB)

Sample pages from the JLG 1500AJP Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 225: SECTION 3 - ENGINE
  • Parts illustration, page 315: SECTION 5 - PLATFORM
  • Parts illustration, page 369: SECTION 6 - CYLINDER

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Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

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Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 614 pages

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JLG 1500AJPParts Manual · 3121736 · $79.51

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