MidWestTechService, Parts and Operator's Manuals, in stock and ready to ship!
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3+

JLG 1500AJP Boom Lift Parts Manual

736 pages · Publication 3121736

$79.51
Fast free USA shippingShips in 1 business daySave 10% on 2 manuals, 15% on 3 or morePay by credit or debit card or with PayPal. No PayPal account needed.
Models
1500AJP
Serial coverage
Prior to 0300271438
Manual type
Parts Manual
Pages
736
Publication
3121736
Condition
Brand new
JLG 1500AJP Boom Lift Parts Manual, publication 3121736

What's inside

From the manual's own table of contents: 80 sections, 197 entries. See sample pages (PDF, 685 KB)

General25 topics
  • SECTION 1 - FRAME
  • FIGURE 1-1. AXLE INSTALLATION
  • FIGURE 1-2. STEER INSTALLATION
  • FIGURE 1-3. WHEEL DRIVE INSTALLATION
  • FIGURE 1-4. DRIVE MOTOR ASSEMBLY
  • FIGURE 1-5. DRIVE HUB ASSEMBLY
  • FIGURE 1-6. TIRE/WHEEL INSTALLATION
  • FIGURE 1-11. STEER/AXLE EXTEND VALVE ASSEMBLY
  • FIGURE 1-19. COVERS INSTALLATION - FRAME
  • SECTION 2 - TURNTABLE
  • FIGURE 2-1. VALVES AND FILTERS INSTALLATION - TURNTABLE (SN 0300000100 through 0300223782)
  • FIGURE 2-2. VALVES AND FILTERS INSTALLATION - TURNTABLE (SN 0300223782 through 0300271437)
  • FIGURE 2-7. JUNCTION VALVE ASSEMBLY
  • FIGURE 2-8. TURNTABLE BEARING INSTALLATION
  • FIGURE 2-9. TURNTABLE LOCK INSTALLATION
  • FIGURE 2-10. SWING DRIVE INSTALLATION
  • FIGURE 2-11. SWING HUB/BRAKE/MOTOR ASSEMBLY
  • FIGURE 2-12. COUPLING/COLLECTOR RING INSTALLATION
  • FIGURE 2-13. TANKS INSTALLATION (WITHOUT DIESEL EXHAUST FLUID TANK)
  • FIGURE 2-14. TANKS INSTALLATION (WITH DIESEL EXHAUST FLUID TANK) (SN 0300000100 through 0300254483)
  • FIGURE 2-15. TANKS INSTALLATION (WITH DIESEL EXHAUST FLUID TANK) (SN 0300254483 through 0300271437)
  • FIGURE 2-16. HYDRAULIC TANK ASSEMBLY
  • FIGURE 2-17. AUXILIARY POWER AND BATTERIES INSTALLATIONS
  • FIGURE 2-18. AUXILIARY PUMP/MOTOR ASSEMBLY
  • FIGURE 2-27. GROUND CONTROL CONSOLE ASSEMBLY (HRC) (CE SPECS)
FIGURE 2-29. GROUND CONTROL CONSOLE ASSEMBLY (LRC) (CE SPECS) (SN 0300224829 through 0300271437)
FIGURE 2-30. LIGHT PANEL INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS)
FIGURE 2-31. LIGHT PANEL INSTALLATION (AUSTRALIAN AND CE SPECS)
FIGURE 2-32. ALARM INSTALLATION
FIGURE 2-33. STROBE LIGHT INSTALLATION - AMBER
FIGURE 2-36. HOOD INSTALLATION
FIGURE 2-37. VENTURI INSTALLATION (HRC)
FIGURE 2-38. VENTURI INSTALLATION (LRC)
SECTION 3 - ENGINE
FIGURE 3-7. ENGINE INSTALLATION (HRC) (WITH COLD WEATHER PACKAGE) (SN 0300000100 through 0300254483)
FIGURE 3-8. ENGINE INSTALLATION (HRC) (WITH COLD WEATHER PACKAGE) (SN 0300254483 through 0300271437)
FIGURE 3-11. ENGINE ASSEMBLY (HRC) (WITH COLD WEATHER PACKAGE) (SN 0300000100 through 0300254483)
FIGURE 3-12. ENGINE ASSEMBLY (HRC) (WITH COLD WEATHER PACKAGE) (SN 0300254483 through 0300271437)
FIGURE 3-15. ENGINE INSTALLATION (LRC) (WITHOUT COLD WEATHER PACKAGE)
FIGURE 3-16. ENGINE ASSEMBLY WITH PUMPS (LRC) (WITHOUT COLD WEATHER PACKAGE)
FIGURE 3-17. ENGINE ASSEMBLY (LRC) (WITHOUT COLD WEATHER PACKAGE)
FIGURE 3-18. ENGINE INSTALLATION (LRC) (WITH COLD WEATHER PACKAGE)
FIGURE 3-19. ENGINE ASSEMBLY WITH PUMPS (LRC) (WITH COLD WEATHER PACKAGE)
FIGURE 3-20. ENGINE ASSEMBLY (LRC) (WITH COLD WEATHER PACKAGE)
FIGURE 3-21. ENGINE COMPONENTS (LRC)
FIGURE 3-22. PUMP COUPLING KIT
FIGURE 3-23. TANDEM PUMP ASSEMBLY
FIGURE 3-24. PISTON PUMP ASSEMBLY
Show all 81 sections
FIGURE 3-25. GEAR PUMP ASSEMBLY
FIGURE 3-26. FUEL FILTER/WATER SEPARATOR INSTALLATION (LRC) (CHINA SPECS ONLY)
FIGURE 3-27. SPARK ARRESTOR INSTALLATION (HRC) (OPTIONAL)
FIGURE 3-28. SPARK ARRESTOR INSTALLATION (LRC) (OPTIONAL)
FIGURE 3-29. 4000W GENERATOR INSTALLATION - 50HZ
FIGURE 3-30. 4000W GENERATOR INSTALLATION - 60HZ
FIGURE 3-31. 7500W SKYPOWER GENERATOR INSTALLATION - 50HZ
FIGURE 3-32. 7500W SKYPOWER GENERATOR INSTALLATION - 60HZ
FIGURE 3-33. BREATHER HEATER INSTALLATION - MACHINES WITH COLD WEATHER PACKAGE
SECTION 4 - BOOM
FIGURE 4-1. BOOM AND CYLINDERS INSTALLATION
FIGURE 4-2. TOWER BOOM ASSEMBLY
FIGURE 4-3. MAIN BOOM AND JIB ASSEMBLY
FIGURE 4-4. PLATFORM ROTATOR ASSEMBLY
FIGURE 4-5. JIB ROTATOR ASSEMBLY
FIGURE 4-6. POWER TRACK INSTALLATION - TOWER BOOM
FIGURE 4-7. POWER TRACK INSTALLATION - MAIN BOOM
FIGURE 4-8. VALVES AND FILTERS INSTALLATION - BOOM (SN 0300000100 through 0300223782)
FIGURE 4-9. VALVES AND FILTERS INSTALLATION - BOOM (SN 0300223782 through 0300271437)
FIGURE 4-10. BOOM VALVE ASSEMBLY46 topics
  • FIGURE 4-11. PLATFORM VALVE ASSEMBLY
  • FIGURE 4-12. BOOM SENSORS AND COVERS INSTALLATION
  • FIGURE 4-13. PLATFORM SUPPORT INSTALLATION - WITHOUT LSS
  • FIGURE 4-14. PLATFORM SUPPORT INSTALLATION - WITH LSS
  • SECTION 5 - PLATFORM
  • FIGURE 5-1. PLATFORM ASSEMBLY - 30IN X 3FT (76CM X .91M) - DROP BAR ENTRY
  • FIGURE 5-2. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH SWING GATE
  • FIGURE 5-3. PLATFORM ASSEMBLY - 30IN X 4FT (76.2CM X 1.22M) WITH DROP BAR
  • FIGURE 5-4. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH SWING GATE
  • FIGURE 5-5. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH SWING GATE
  • FIGURE 5-6. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) WITH DROP BAR
  • FIGURE 5-7. PLATFORM ASSEMBLY - 36IN X 6FT (91.5CM X 1.83M) TRI-ENTRY WITH DROPBAR
  • SPECS)
  • FIGURE 5-9. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH SWING GATE
  • FIGURE 5-10. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (1 GATE/2 DROP BARS)
  • FIGURE 5-11. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH DROP BAR
  • FIGURE 5-12. PLATFORM ASSEMBLY - 36IN X 8FT (91.5CM X 2.44M) WITH TRI-ENTRY (3 DROP BARS)
  • FIGURE 5-15. TRAY ASSEMBLY
  • FIGURE 5-21. PLATFORM CONSOLE ASSEMBLY - WITHOUT SKYGUARD (SN 0300000100 through 0300226999)
  • FIGURE 5-22. PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD (SN 0300000100 through 0300259280)
  • FIGURE 5-23. PLATFORM CONSOLE ASSEMBLY - WITH SKYGUARD (SN 0300259280 through 0300271437)
  • FIGURE 5-24. DECAL AND LIGHT PANEL INSTALLATION (ALL SPECS EXCEPT AUSTRALIAN AND CE SPECS)
  • FIGURE 5-25. DECAL AND LIGHT PANEL INSTALLATION (AUSTRALIAN AND CE SPECS)
  • FIGURE 5-26. CONTROLLER ASSEMBLY (LIFT AND SWING)
  • FIGURE 5-27. CONTROLLER ASSEMBLY (DRIVE AND STEER)
  • FIGURE 5-28. FOOTSWITCH ASSEMBLY
  • FIGURE 5-29. SKYEYE INSTALLATION
  • FIGURE 5-32. SKYLINE INSTALLATION
  • FIGURE 5-33. CROSS RAIL INSTALLATION
  • FIGURE 5-34. SOFT TOUCH INSTALLATION - 8FT (2.4M) PLATFORM (OPTIONAL)
  • FIGURE 5-35. SOFT TOUCH INSTALLATION - 8FT (2.4M) FALL ARREST PLATFORM (OPTIONAL)
  • FIGURE 5-36. SKYGLAZIER INSTALLATION (ANSI, ANSI EXPORT, AUSTRALIAN, CE AND CSA SPECS)
  • FIGURE 5-37. SKYWELDER/SKYCUTTER COMBO INSTALLATION (60HZ)
  • FIGURE 5-38. SKYWELDER INSTALLATION (50HZ)
  • FIGURE 5-39. SKYWELDER INSTALLATION (60HZ)
  • FIGURE 5-40. SKYWELDER PREP PACKAGE (60HZ)
  • FIGURE 5-41. WELDER ASSEMBLY
  • FIGURE 5-42. SKYCUTTER INSTALLATION
  • FIGURE 5-43. PLASMA CUTTER ASSEMBLY
  • FIGURE 5-44. PIPE RACK INSTALLATION (ANSI AND AUSTRALIAN SPECS)
  • FIGURE 5-45. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M PLATFORM)
  • FIGURE 5-46. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (6FT/1.82M TRI-ENTRY PLATFORM)
  • FIGURE 5-47. FALL ARREST INSTALLATION (BOLT-ON EXTERNAL) (8FT/2.4M PLATFORM)
  • SECTION 6 - CYLINDER
  • FIGURE 6-3. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (SN 0300000100 through 0300237743)
  • FIGURE 6-4. LEVEL CYLINDER ASSEMBLY - PLATFORM SLAVE (SN 0300237743 through 0300271437)
FIGURE 6-13. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (SN 0300000100 through 0300244380)
FIGURE 6-14. TELESCOPE CYLINDER ASSEMBLY - MAIN BOOM (SN 0300244380 through 0300271437)
FIGURE 6-15. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN 0300000100 through 0300244380)
FIGURE 6-16. TELESCOPE CYLINDER ASSEMBLY - TOWER BOOM (SN 0300244380 through 0300271437)
SECTION 7 - HYDRAULIC
FIGURE 7-1. BOOM AND JIB HYDRAULIC DIAGRAM
FIGURE 7-2. CHASSIS HYDRAULIC DIAGRAM
FIGURE 7-5. HYDRAULIC DIAGRAM LIST
SECTION 8 - ELECTRICAL
FIGURE 8-1. ELECTRICAL DIAGRAM LIST
FIGURE 8-2. AC BOX AT PLATFORM INSTALLATION - 110V GFI (ANSI, CHINA, CSA AND JAPANESE SPECS)
FIGURE 8-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW WITHOUT GENERATOR (CE SPECS)
FIGURE 8-4. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW WITH 4000W GENERATOR (CE SPECS)
FIGURE 8-5. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE WITHOUT GENERATOR (CE SPECS)
FIGURE 8-6. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE WITH 4000W GENERATOR (CE SPECS)
SPECS)
AUSTRALIAN, CE, CHINA AND JAPANESE SPECS)
FIGURE 8-14. AC LEAD INSTALLATION (ANSI EXPORT, AUSTRALIAN, CE AND CHINA SPECS)
FIGURE 8-15. BATTERY DISCONNECT INSTALLATION
FIGURE 8-16. BLAM HARNESS
FIGURE 8-18. BOOM CABLES INSTALLATION - WITHOUT GENERATOR (AUSTRALIAN, CE AND CHINA SPECS)
FIGURE 8-19. BOOM CABLES INSTALLATION - WITH 4000W GENERATOR (ALL SPECS)
FIGURE 8-20. BOOM CABLES INSTALLATION - WITH SKYPOWER 7500W GENERATOR (ALL SPECS)
FIGURE 8-21. BOOM CABLE (MAIN BOOM)
FIGURE 8-22. BOOM CABLE (TOWER BOOM)
FIGURE 8-23. BOOM CONTROL BOX ASSEMBLY
FIGURE 8-24. BREAKER BOX INSTALLATION - WITH 2 BREAKERS (CE SPECS)
FIGURE 8-25. BREAKER BOX INSTALLATION - WITH 3 BREAKERS (CE SPECS)
FIGURE 8-28. BREAKER BOX KIT - WITH 3 BREAKERS (CE SPECS)
FIGURE 8-29. CHASSIS HARNESS
FIGURE 8-30. COUPLING/COLLECTOR RING ASSEMBLY
FIGURE 8-32. DIESEL EXHAUST FLUID TANK HARNESS
FIGURE 8-33. DRIVE PUMP HARNESS
FIGURE 8-34. ENGINE HARNESS (HRC)
FIGURE 8-35. ENGINE HARNESS (LRC)
FIGURE 8-36. ENGINE CAN HARNESS
FIGURE 8-37. FUEL PUMP AND WIF HARNESS46 topics
  • FIGURE 8-38. PLATFORM OUTLET HARNESS
  • FIGURE 8-39. STROBE LIGHT (AMBER) HARNESS
  • FIGURE 8-40. GENERATOR TO CONTROL BOX HARNESS (4000W GENERATOR)
  • FIGURE 8-41. GENERATOR TO CONTROL BOX HARNESS (7500W GENERATOR)
  • FIGURE 8-42. GENERATOR TO PLATFORM HARNESS (4000W-60HZ GENERATOR)
  • FIGURE 8-43. GENERATOR TO PLATFORM HARNESS (4000W-50HZ & 7500W GENERATOR)
  • FIGURE 8-44. GROUND CONTROL HARNESS
  • FIGURE 8-45. INTERFACE HARNESS - WITH 1 CELL LSS
  • FIGURE 8-48. MAIN BOOM CONTROL BOX HARNESS
  • FIGURE 8-49. PLATFORM CONSOLE HARNESS - WITHOUT SKYGUARD (SN 0300000100 through 0300223782)
  • FIGURE 8-50. PLATFORM CONSOLE HARNESS - WITH SKYGUARD (SN 0300000100 through 0300259280)
  • FIGURE 8-51. PLATFORM CONSOLE HARNESS - WITH SKYGUARD (SN 0300259280 through 0300271437)
  • FIGURE 8-52. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
  • FIGURE 8-53. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
  • FIGURE 8-54. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)
  • FIGURE 8-55. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (CE SPEC)
  • FIGURE 8-56. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
  • FIGURE 8-57. SECONDARY CONTROL HARNESS
  • FIGURE 8-58. SENSOR HARNESS - AXLE
  • FIGURE 8-59. SENSOR HARNESS - BOOM
  • FIGURE 8-60. SENSOR HARNESS - PLATFORM LEVEL
  • FIGURE 8-61. SKYEYE INTERMEDIATE HARNESS
  • FIGURE 8-62. SKYEYE EMITTER HARNESS
  • FIGURE 8-63. SKYEYE RECEIVER HARNESS
  • FIGURE 8-64. SKYLINE HARNESS
  • FIGURE 8-65. STEER HARNESS
  • FIGURE 8-66. STROBE LIGHT (BLUE) HARNESS
  • FIGURE 8-67. TURNTABLE HARNESS
  • FIGURE 8-68. VALVE HARNESS - BOOM
  • FIGURE 8-69. VALVE HARNESS - PLATFORM
  • SECTION 9 - DECALS
  • FIGURE 9-1. DECAL INSTALLATION - ANSI SPEC
  • FIGURE 9-2. DECAL INSTALLATION - AUSTRALIAN SPEC
  • FIGURE 9-3. DECAL INSTALLATION - BRAZIL SPEC (ENGLISH/PORTUGUESE)
  • FIGURE 9-4. DECAL INSTALLATION - CE SPEC
  • FIGURE 9-5. DECAL INSTALLATION - CHINA SPEC (ENGLISH/CHINESE)
  • FIGURE 9-6. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH)
  • FIGURE 9-7. DECAL INSTALLATION - JAPAN SPEC (ENGLISH/JAPANESE)
  • FIGURE 9-8. DECAL INSTALLATION - KOREA SPEC (ENGLISH/KOREAN)
  • FIGURE 9-9. DECAL INSTALLATION - LATIN AMERICA SPEC (ENGLISH/SPANISH)
  • FIGURE 9-10. DECAL INSTALLATION - OPTIONS
  • SECTION 10 - RECOMMENDED SERVICE PARTS STOCK
  • FIGURE 10-1. RECOMMENDED SERVICE PARTS STOCK
  • SECTION 11 - SPECIAL OPTIONS
  • FIGURE 11-1. SPECIAL OPTIONS
  • PART NUMBER INDEX

Inside this manual

Real pages from this parts manual (736 pages). Open the sample pages (PDF, 684 KB)

Sample pages from the JLG 1500AJP Boom Lift Parts Manual: Parts illustration, Parts illustration, Parts illustration
  • Parts illustration, page 219: SECTION 3 - ENGINE
  • Parts illustration, page 461: SECTION 6 - CYLINDER
  • Parts illustration, page 692: SECTION 9 - DECALS

Other manuals for this machine

Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 1500AJP are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.

This manual: Parts Manual 3121736$79.51
Other manuals for the 1500AJP

Service manuals

Details
Details
Details

This is a parts manual

Here's how it compares to the other manual types.

Service manual

Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.

Operator's manual

Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.

This manual

Parts manual

Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.

What it's used for

Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.

Service shops and owner/operators who repair their own equipment

Identifying correct parts and seeing how assemblies come apart and go back together

Keeping equipment running with less downtime

Factory manual, 736 pages

Quantity one is the manual described above.

Fast free USA shipping

Ships in 1 business day.

60-day returns

Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy

Binder not included

Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.

Other editions and similar models

JLG 1500AJPParts Manual · 31215062 · $69.85

Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).