JLG 1500AJP Boom Lift Service Manual
924 pages · Publication 3121735
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- Models
- 1500AJP
- Serial coverage
- Prior to 0300271438
- Manual type
- Service Manual
- Pages
- 924
- Publication
- 3121735
- Condition
- Brand new
What's inside
From the manual's own table of contents: 598 sections, 700 entries. See sample pages (PDF, 612 KB)
General
Hydraulic System Safety
Maintenance9 topics
- Operating Specifications
- Dimensional Data
- Capacities
- Tires
- Engine Data
- Major Component Weights
- Hydraulic Oil
- Maintenance and Lubrication
- Machine Preparation, Inspection, and Maintenance
Preparation, Inspection, and Maintenance
Pre-Start Inspection
Pre-Delivery Inspection and Frequent Inspection
Annual Machine Inspection
Preventive Maintenance1 topic
- Service and Guidelines
Safety and Workmanship
Cleanliness
Components Removal and Installation
Component Disassembly and Reassembly
Pressure-Fit Parts
Bearings
Gaskets
Bolt Usage and Torque Application
Hydraulic Lines and Electrical Wiring
Hydraulic System
Lubrication
Battery
Lubrication and Servicing1 topic
- Lubrication and Information
Hydraulic Oil
Changing Hydraulic Oil
Lubrication Specifications1 topic
- Cylinder Drift
Show all 598 sections
Theory
Cylinder Leakage Test
Cylinder Thermal Drift2 topics
- Pins and Composite Bearing Repair Guidelines
- Welding on JLG Equipment
Do the Following When Welding on JLG Equipment
Do NOT Do the Following When Welding on JLG Equipment1 topic
- Tires and Wheels
Tire Damage
Wheel and Tire Replacement
Wheel Installation7 topics
- Axle Extension System
- Drive Orientation System
- Steering Control System
- Drive/Steering Speed Control
- Drive/Steer - Boom Function Interlock System (CE ONLY)
- Traction Control System
- Chassis Tilt Indicator System
Tilt Sensor Settings1 topic
- Auxiliary Power System
When Commanding Tower Boom
When Commanding Main Boom
Envelope Control System Operation2 topics
- Swing Speed Proportioning
- Drive Hub
Disassembly
Assembly1 topic
- Free Wheeling Option
Disengage Drive Motors & Brakes for Towing, etc. (Free Wheel)
Engage Drive Motors & Brakes (Normal Operation)1 topic
- Gear Hub Oil Service
Check Oil Level
Change Gear Hub Oil1 topic
- Drive Motor
Description
Shaft Seal Replacement
Loop Flushing Valve
Troubleshooting
Inspection
Initial Start-up1 topic
- Setting Swing Gear Backlash
Turntable Bearing Mounting Bolt Condition Check2 topics
- Swing Bearing Wear Tolerance
- Generator
Generator Output
Generator Rating
Safety Precautions
Preparation and Inspection
Operation
Service and Maintenance3 topics
- Fuel level Cutout System
- Water in Fuel Sensing System (Optional)
- Deutz Turbocharger Operation
Operating Practices1 topic
- Diesel Exhaust Fluid (DEF) Tank
Cleaning and Flushing the Tank1 topic
- Deutz Engine with Diesel Exhaust Fluid (DEF)
Engine Oil
Diesel Fuel1 topic
- Selective Catalytic Reduction (SCR) - Machines Using Diesel Exhaust Fluid (DEF)
Standstill Cleaning
Maintenance Standstill Cleaning Initiation Methods
Cancelling Maintenance Standstill
Unsuccessful Cleaning Event2 topics
- Engine Fault Codes
- Boom Systems
Wire Rope Service Indicator
Platform Control Enable System
Platform Load Sensing System
Jib Lift End Of Stroke Dampening
Transport Position Sensing System
Beyond Transport - Drive Speed Cutback System
Jib Stow System
Envelope Control System
Tower Path Control System
Automatic Main Boom Control System
Main Boom Controlled Arc System
Controlled Boom Angle System
Main Boom Control Select
Slow Down System
Dual Capacity System1 topic
- Platform
Platform Valve Removal
Platform Valve Installation
Support Removal
Support Installation1 topic
- Rotator
Removal
Installation1 topic
- Boom Maintenance
Tower and Main Boom Removal
Main Boom Disassembly
Main Boom Assembly
Tower Boom and Main Boom Installation2 topics
- Lift Cylinder
- Break-In Lubrication
Main Boom
Tower Boom3 topics
- Boom Cleanliness Guidelines
- Shimming Procedure for the Main Boom
- Wire Rope
Three Month Inspection
Additional Inspection Required If
Year or 7000 Hour Replacement
Additional Replacement Criteria1 topic
- Wire Rope Tensioning/Adjustment Procedure
Boom Preparation for Section Repositioning
Boom Section #2 Repositioning
Boom Section #3 Repositioning
Wire Rope Tensioning Procedure
Confirm Proper Boom Deployment Function
Re-Assembly1 topic
- SECTION NO. TITLE PAGE NO. Hose Routing
Hose and Cables Adjustment Procedure2 topics
- Electronic Platform Leveling
- Powertrack Maintenance
One Piece Bracket Maintenance
Two Piece Bracket Maintenance
Snap Rings and Screws1 topic
- Rotary Actuator
Theory of Operation
Tools Required
Greasing Thrust Washers
Installing Counterbalance Valve
Testing the Actuator
Installation and Bleeding1 topic
- Skywelder
Welding Accessories
Welding Characteristics
Installation and Removal1 topic
- SkyGlazier™
Specifications1 topic
- SkyGuard
Function Test
Diagnostics & Troubleshooting1 topic
- Bolt-on External Fall Arrest
Inspection Before Use1 topic
- Lubricating O-Rings in the Hydraulic System
Cup and Brush
Dip Method
Spray Method
Brush-on Method1 topic
- Hydraulic Connection Assembly and Torque Specification
Tapered Thread Types
Straight Thread Types, Tube and Hose Connections
Straight Thread Types, Port Connections
Flange Connection Types
Tightening Methods
Assembly And Torque Specifications
Assembly Instructions for American Standard Pipe Thread Tapered (NPTF) Connections
Assembly Instructions for British Standard Pipe Thread Tapered (BSPT) Connections
Assembly Instructions for 37° (JIC) Flare Fittings
Assembly Instructions for 45° SAE Flare Fittings
Assembly Instructions for O-Ring Face Seal (ORFS) Fittings
Assembly Instructions for DIN 24° Flare Bite Type Fittings (MBTL and MBTS)
Assembly Instructions for Bulkhead (BH) Fittings
Assembly Instructions for O-Ring Boss (ORB) Fittings
Assembly Instructions for Adjustable Port End Metric (MFF) Fittings
Assembly Instructions for Metric ISO 6149 (MPP) Port Assembly Stud Ends
Assembly instructions for Adjustable Port End (BSPP) Fittings
Assembly Instructions for Flange Connections: (FL61 and FL62)
Double Wrench Method
FFWR and TFFT Methods
Adjustable Stud End Assembly
O-ring Installation (Replacement)1 topic
- Hydraulic Cylinders
Axle Extend Cylinder
Platform Level Cylinder
Jib Lift Cylinder
Main Boom Lift Cylinder
Tower Boom Lift Cylinder
Steer Cylinder
Main Boom Telescope Cylinder
Tower Boom Telescope Cylinder1 topic
- Pressure Setting Procedure (Prior to SN 0300223782)
Set Up of the Function Pump
Adjustments Made at the Main Valve Bank
Pressure on Main Boom Valve
Adjustments Made at the Frame Valve Bank
Adjustments Made at the Platform Valve Bank
Adjustments Made in Traction Circuit3 topics
- Pressure Setting Procedure (SN 0300223782 to Present)
- Hydraulic System Warm Up
- Drive Pumps
Port Locations and Gauge Installation
Initial Startup Procedures
Adjustments
Removing The Pump
Replacement
Electric Control Module
Shaft, Seal, and Bearing
Charge Pump
Charge Check / HPRV
Charge Pressure Relief Valve
Control Cutoff Valve2 topics
- Function Pump
- SECTION NO. TITLE PAGE NO. Gear pump
Trouble Shooting1 topic
- Drive & Function Pump Start Up Procedures
Start-Up Procedure5 topics
- Hydraulic Schematic
- Introduction
- Electrical Retrieval System
- Hydraulic Retrieval System
- JLG Control System Analyzer Kit Instructions
To Connect the JLG Control System Analyzer
Using the Analyzer
Changing the Access Level of the Hand Held Analyzer
Adjusting Parameters Using the Hand Held Analyzer
Machine Setup
Level Vehicle Description
Ground Control Console Display Gauge - Machines using Diesel Exhaust Fluid (DEF)3 topics
- Machine Configuration Programming Information
- Machine Personality Settings and Speeds
- Machine Orientation When Setting Personality Speeds
Main Boom Lift Up
Main Boom Lift Down
Quick Stick Up
Quick Stick Down
Tower Boom Lift Up
Tower Boom Lift Down
Jib Lift Up
Jib Lift Down
Swing Right (Max)
Swing Left (Max)
Main Boom Telescope Out
Main Boom Telescope In
Drive Forward (Max)
Drive Reverse (Max)
Drive Creep Scale (Fwd/Rev), High Torque
Drive Elev Max (Fwd/Rev - Boom Beyond Transport)1 topic
- Machine Sensors and Switches
Sensor #1 - Tower Lift Cylinder Angle Sensor (1)
Sensor #2 - Tower Angle Sensors (2)
Sensor #3 - Tower Length Sensors (2)
Sensor #4 - Tower Transport Length Switch (1)
Sensor #5 - Main Boom Angle Sensor (2)
Sensor #6 - Main Length Sensors (2)
Sensor #7 - Main Boom Angle Switch (1)1 topic
- Boom Sensor Positions/Functions
Sensor #8 - Main Boom Transport Length Switch (1)
Sensor #9 - Jib Stow Switch (1)
Sensor #10 - Dual Capacity Jib Position Switch (1)
Sensor #11 - Platform Level Protractor Sensor (1)
Sensor #12 - Platform Level Angle Gravity Sensor (1)
Sensor #13 - Barrel End Pressure Transducer (Tower Boom Lift cylinder) (2)
Sensor #14 - Rod End Pressure Transducer (Tower Boom Lift Cylinder) (2)
Sensor #15 - Rod End Pressure Transducer (Main Boom Lift Cylinder) (1)
Sensor #16 - Steer Angle Sensor (4)
Sensor #17 - Axle extend/retract Sensor (4)
Sensor #18 - Brake-Two Speed Pressure Sensor (1)
Sensor #19 - Chassis Tilt Sensor (Externally mounted) (1)
Sensor #20 - Tilt Sensor (2)
Sensor #21 - Warm up Switch (1)
Sensor #22 - Main Valve Pressure Transducer (1)
Sensor #23 - Tower Tele Cylinder rod side Pressure Transducer (1)
Sensor #24 - Broken Wire Rope Service Indicator Sensor
Sensor #25 - Platform Dump Valve Pressure Switch8 topics
- Calibration Procedures
- Axle Calibration
- Calibrating Steer
- Calibrating Drive
- Calibrating Tilt Sensor
- Calibrating the Boom Sensors
- Boom Sensor Calibration Faults
- Boom Unlock
Procedure3 topics
- Boom Unlock Faults
- Common Machine Checks During Boom Unlock
- Setting Crackpoints
Crackpoint Preconditions
Platform Level Up and Down Crackpoints
Boom Lift Up Crackpoints (BM LFT UP FCNTL)
Main Telescope Out Crackpoint (BM TEL OUT FCNTL)
Tower Lift Up Crackpoint (TWR LFT UP FCNTL)
Tower Tele Out Crackpoint (TWR TEL OUT FCNTL)
Main Lift Down Crackpoint (BM LFT DN FCNL)
Main Telescope In Crackpoint (BM TELE IN FCNTL)
Tower Lift Down Crackpoint (TWR LIFT DN FCNTL)
Tower Tele In Crackpoint (TWR TEL IN FCNTL)
Main Lift Down Enable Crackpoint (BM LFT DN EN)
Boom Lift Down Aux Enable Crackpoint (BM LFT DN AUX EN)
Tower Lift Down Enable (TWR LFT DN EN)
Tower Tele In Enable (TWR TEL IN EN)1 topic
- LSS System
Diagnostic Menu
Calibration Procedure
Testing & Evaluation1 topic
- Resetting The MSSO System
Platform Leveling Fault Warning
Fault Response3 topics
- Diagnostic Trouble Code Chart
- General
- Multimeter Basics
Grounding
Backprobing
Min/Max
Polarity
Scale
Voltage Measurement
Resistance Measurement
Continuity Measurement
Current Measurement1 topic
- Applying Silicone Dielectric Compound to Electrical Connections
Installation of Dielectric Grease
Deutsch HD, DT, DTM, DRC Series
AMP Seal
AMP Mate-N-Lok
DIN Connectors
Exclusions1 topic
- AMP Connector
Wedge Lock
Service - Voltage Reading1 topic
- Deutsch Connectors
DT/DTP Series Assembly
DT/DTP Series Disassembly
HD30/HDP20 Series Assembly
HD30/HDP20 Series Disassembly1 topic
- Telematics Gateway
Telematics-Ready (TCU) Plug1 topic
- Wiring Harness Connector Labels
Connector Labels
Component Labels1 topic
- Electrical Schematics
Maintenance and Lubrication Diagram
Torque Chart - Sheet 1 of 5 - (SAE Fasteners)
Torque Chart - Sheet 2 of 5 - (SAE Fasteners)
Torque Chart - Sheet 3 of 5 - (SAE Fasteners)
Torque Chart - Sheet 4 of 5 - (METRIC Fasteners)
Torque Chart - Sheet 5 of 5 - (METRIC Fasteners)
Engine Operating Temperature Specifications - Deutz
Hydraulic Oil Operating Temperature Specifications
Crab Steer
Coordinated Steer
Wheel Steer
Steering/Axle Deploy Hydraulic Circuit
Drive System Hydraulic Circuit - Sheet 1 of 2
Drive System Hydraulic Circuit - Sheet 2 of 2
Chassis Hose Routing - Sheet 1 of 7
Chassis Hose Routing - Sheet 2 of 7
Chassis Hose Routing - Sheet 3 of 7
Chassis Hose Routing - Sheet 4 of 7
Chassis Hose Routing - Sheet 5 of 7
Chassis Hose Routing - Sheet 6 of 7
Chassis Hose Routing - Sheet 7 of 7
Drive Hub
Disengaging Drive Hubs
Gear Hub Oil Fill and Drain
Drive Motor
Drive Motor Cross Section
Removing Shaft Seal
Loop Flushing Spool
Plugs, Fittings, and Speed Sensor
End Cap
Valve Plate & Rear Shaft Bearing
Cylinder Kit
Shaft Seal
Shaft & Front Bearing
Swash Plate & Servo Piston
Cylinder Kit Disassembly
Servo Piston
Swash Plate and Journal Bearing
Shaft and Front Bearing
Cylinder Kit Installation
Servo Spring and Minimum Angle Stop
Valve Plate and Rear Bearing
Plugs and Fittings Installation
Turntable Hydraulic System - Sheet 1 of 12
Turntable Hydraulic System - Sheet 2 of 12
Turntable Hydraulic System - Sheet 3 of 12
Turntable Hydraulic System - Sheet 4 of 12
Turntable Hydraulic System - Sheet 5 of 12
Turntable Hydraulic System - Sheet 6 of 12
Turntable Hydraulic System - Sheet 7 of 12
Turntable Hydraulic System - Sheet 8 of 12
Turntable Hydraulic System - Sheet 9 of 12
Turntable Hydraulic System - Sheet 10 of 12
Turntable Hydraulic System - Sheet 11 of 12
Turntable Hydraulic System - Sheet 12 of 12
Swing Bolt Feeler Gauge Check
Swing Bearing Wear Tolerance
Swing Bearing Removal - Sheet 1 of 4
Swing Bearing Removal - Sheet 2 of 4
Swing Bearing Removal - Sheet 3 of 4
Swing Bearing Removal - Sheet 4 of 4
Generator Assembly
Engine Installation - Sheet 1 of 9
Engine Installation - Sheet 2 of 9
Engine Installation - Sheet 3 of 9
Engine Installation - Sheet 4 of 9
Engine Installation - Sheet 5 of 9
Engine Installation - Sheet 6 of 9
Engine Installation - Sheet 7 of 9
Engine Installation - Sheet 8 of 9
Engine Installation - Sheet 9 of 9
Engine Components - Sheet 1 of 4
Engine Components - Sheet 2 of 4
Engine Components - Sheet 3 of 4
Engine Components - Sheet 4 of 4
Diesel Exhaust Fluid (DEF) Tank - Sheet 1 of 2
Diesel Exhaust Fluid (DEF) Tank - Sheet 2 of 2
DEF-EAT Connections
DEF System Heated Lines
DEF System Coolant Lines
Mixing Petroleum With Summer Diesel Fuel
Main Boom Controlled Arc Movement
Boom and Cylinders Installation - Sheet 1 of 4
Boom and Cylinders Installation - Sheet 2 of 4
Boom and Cylinders Installation - Sheet 3 of 4
Boom and Cylinders Installation - Sheet 4 of 4
Jib and Rotator Hydraulic System
Location of Components Platform Support
Platform Support Torque Values
Rotator Removal/Installation
Main Boom Assembly - Sheet 1 of 7
Main Boom Assembly - Sheet 2 of 7
Main Boom Assembly - Sheet 3 of 7
Main Boom Assembly - Sheet 4 of 7
Main Boom Assembly - Sheet 5 of 7
Main Boom Assembly - Sheet 6 of 7
Main Boom Assembly - Sheet 7 of 7
Tower Boom Assembly - Sheet 1 of 6
Tower Boom Assembly - Sheet 2 of 6
Tower Boom Assembly - Sheet 3 of 6
Tower Boom Assembly - Sheet 4 of 6
Tower Boom Assembly - Sheet 5 of 6
Tower Boom Assembly - Sheet 6 of 6
Boom Shimming4 topics
- Figure A-Fully Retracted Boom Section Position Dimensions
- Figure B-Rope Adjuster Covers
- Figure C-Section #3 Extend Rope Adjusters
- Figure D-Section #3 Retract Rope Adjustment
Boom Hosing - Sheet 1 of 4
Boom Hosing - Sheet 2 of 4
Boom Hosing - Sheet 3 of 4
Boom Hosing - Sheet 4 of 4
Actuator Theory of Operation
Rotary Actuator - Assembly Drawing
Rotary Actuator - Exploded View
Rotator Counterbalance Valve
SkyWelder
SkyGlazier™
Bolt On Fall Arrest Cable Tension
Bolt On Fall Arrest System
NPTF Thread
BSPT Thread
JIC Thread
SAE Thread
ORFS Thread
MTBL-MBTS Thread
Bulkhead Thread
ORB-MPP Thread
MFF-BSPP Thread
Torque Wrench Angle
FFWR Method
Cylinder Barrel Support
Capscrews Removal
Cylinder Rod Support
Axle Extend Cylinder (Prior to SN 0300239663)
Axle Extend Cylinder (SN 0300239663 to Present)
Tapered Bushing Removal
Composite Bearing Installation
Rod Seal Installation
Cylinder Head Seal Installation
Wiper Seal Installation
Installation of Head Seal Kit
Tapered Bushing Installation
Seating the Tapered Bearing
Hydrolock Piston Seal Installation
Piston Seal Kit Installation
Rod Assembly Installation
Platform Level Cylinder (Prior to SN 0300237743)
Platform Level Cylinder (SN 0300237743 to Present)
Piston Seal Installation
Jib Lift Cylinder (Prior to SN 0300238854)
Jib Lift Cylinder (SN 0300238854 to Present)
Main Boom Lift Cylinder (Prior to SN 0300239463)
Main Boom Lift Cylinder Torque Values
Main Boom Lift Cylinder (SN 0300239463 to Present)
Capscrews Torque Sequence
Capscrew Removal
Tower Boom Lift Cylinder (Prior to SN 0300239155)
Tower Boom Lift Cylinder (SN 0300239155 to Present)
Cylinder Cap Removal
Steer Cylinder (Prior to SN 0300239663)
Steer Cylinder (SN 0300239663 to Present)
Main Boom Telescope Cylinder (Prior to SN 0300244380)
Main Boom Telescope Cylinder (SN 0300244380 to Present)
Tower Boom Telescope Cylinder Torque Values
Piston Pump Cross Sectional View
Port locations - Sheet 1 of 2
Port locations - Sheet 2 of 2
Charge Pressure Adjustment
Control Neutral Adjustment
Servo and System Pressure Gauge Port Locations
Control Module And Solenoid Removal/installation
Shaft Assembly
Fastener and Plug Locations
Hydraulic Schematic - Sheet 1 of 6
Hydraulic Schematic - Sheet 2 of 6
Hydraulic Schematic - Sheet 3 of 6
Hydraulic Schematic - Sheet 4 of 6
Hydraulic Schematic - Sheet 5 of 6
Hydraulic Schematic - Sheet 6 of 6
Hand Held Analyzer
Splash Screen
Diagnostic Screen
Engine Diagnostic Screen
Ground Control Console Display Gauge
Analyzer Flow Chart Software Version P1.6 - Sheet 1 of 10
Analyzer Flow Chart Software Version P1.6 - Sheet 2 of 10
Analyzer Flow Chart Software Version P1.6 - Sheet 3 of 10
Analyzer Flow Chart Software Version P1.6 - Sheet 4 of 10
Analyzer Flow Chart Software Version P1.6 - Sheet 5 of 10
Analyzer Flow Chart Software Version P1.6 - Sheet 6 of 10
Analyzer Flow Chart Software Version P1.6 - Sheet 7 of 10
Analyzer Flow Chart Software Version P1.6 - Sheet 8 of 10
Analyzer Flow Chart Software Version P1.6 - Sheet 9 of 10
Analyzer Flow Chart Software Version P1.6 - Sheet 10 of 10
CANBUS Circuit 1 Block Diagram
CANBUS Circuit 2 Block Diagram
Boom Length Angle Pressure Module - Sheet 1 of 3
Boom Length Angle Pressure Module - Sheet 2 of 3
Boom Length Angle Pressure Module - Sheet 3 of 3
BLAM Control Module (Prior to SN 0300228461)
BLAM Control Module (SN 0300228461 to Present) - Sheet 1 of 2
BLAM Control Module (SN 0300228461 to Present) - Sheet 2 of 2
Platform Module - Sheet 1 of 5
Platform Module - Sheet 2 of 5
Platform Module - Sheet 3 of 5
Platform Module - Sheet 4 of 5
Platform Module - Sheet 5 of 5
Jib Control Module - Sheet 1 of 2
Jib Control Module - Sheet 2 of 2
UGM Module - Sheet 1 of 6
UGM Module - Sheet 2 of 6
UGM Module - Sheet 3 of 6
UGM Module - Sheet 4 of 6
UGM Module - Sheet 5 of 6
UGM Module - Sheet 6 of 6
Chassis Module - Sheet 1 of 4
Chassis Module - Sheet 2 of 4
Chassis Module - Sheet 3 of 4
Chassis Module - Sheet 4 of 4
Sensor Locations
Boom Sensors Installation - Sheet 1 of 13
Boom Sensors Installation - Sheet 2 of 13
Boom Sensors Installation - Sheet 3 of 13
Boom Sensors Installation - Sheet 4 of 13
Boom Sensors Installation - Sheet 5 of 13
Boom Sensors Installation - Sheet 6 of 13
Boom Sensors Installation - Sheet 7 of 13
Boom Sensors Installation - Sheet 8 of 13
Boom Sensors Installation - Sheet 9 of 13
Boom Sensors Installation - Sheet 10 of 13
Boom Sensors Installation - Sheet 11 of 13
Boom Sensors Installation - Sheet 12 of 13
Boom Sensors Installation - Sheet 13 of 13
Boom Calibration Position 1 - Level Platform
Boom Calibration Position 1 - Center Platform
Boom Calibration Position 1 - Center Jib Swing
Boom Calibration Position 1 - Turntable Centered
Boom Calibration Position 1 - Tower Down to Minimum
Boom Calibration Position 1 - Tower In to Minimum
Boom Calibration Position 1 - Boom In to Minimum
Boom Calibration Position 1 - Boom Down to Minimum
Boom Calibration Position 1 - Jib Up to Maximum
Boom Calibration Position 1 - Sensor Mount Check
Boom Calibration Position 1 - Calibrating
Boom Calibration Position 2 - Swing Turntable 180 Degrees
Boom Calibration Position 3 - Boom Up to Stop
Boom Calibration Position 4 - Tower Up to Maximum
Boom Calibration Position 5 - Platform Up to Maximum
Boom Calibration Position 6 - Tower Out to Maximum
Boom Calibration Position 7 - Swing Turntable 180 Degrees
Boom Calibration Position 8 - Boom Up to Maximum
Boom Calibration Position 9 - Boom Out to Maximum
Boom Calibration Position 10 - Boom In to Maximum
Boom Calibration Position 11 - Platform Down to Minimum
Boom Calibration Position 12 - Boom Down to Stop
Boom Calibration Position 13 - Tower In to Minimum
Boom Calibration Position 14 - Tower Down to Minimum
Boom Calibration Position 15 - Boom Down to Minimum
Boom Calibration Complete - Cycle Power
LSS Installation - Sheet 1 of 4
LSS Installation - Sheet 2 of 4
LSS Installation - Sheet 3 of 4
LSS Installation - Sheet 4 of 4
Voltage Measurement (DC)
Current Measurement (DC)
Application to Female Contacts
Use of Seal Plugs
Brad-Harrison M12
Phoenix Contact M12
Connector Assembly Figure 1
AMP Connector
Connector Assembly Figure 2
Connector Assembly Figure 3
Connector Assembly Figure 4
Connector Disassembly
Connector Installation
DT/DTP Contact Installation
DT/DTP Contact Removal
HD/HDP Contact Installation
HD/HDP Locking Contacts Into Position
HD/HDP Contact Removal
HD/HDP Unlocking Contacts
Telematics Gateway Harness - Sheet 1 of 3
Telematics Gateway Harness - Sheet 2 of 3
Telematics Gateway Harness - Sheet 3 of 3
Boom Electrical Installation (ANSI) - Sheet 1 of 5
Boom Electrical Installation (ANSI) - Sheet 2 of 5
Boom Electrical Installation (ANSI) - Sheet 3 of 5
Boom Electrical Installation (ANSI) - Sheet 4 of 5
Boom Electrical Installation (ANSI) - Sheet 5 of 5
Boom Electrical Installation (CE) - Sheet 1 of 5
Boom Electrical Installation (CE) - Sheet 2 of 5
Boom Electrical Installation (CE) - Sheet 3 of 5
Boom Electrical Installation (CE) - Sheet 4 of 5
Boom Electrical Installation (CE) - Sheet 5 of 5
Boom Electrical Installation (SkyPower) - Sheet 1 of 6
Boom Electrical Installation (SkyPower) - Sheet 2 of 6
Boom Electrical Installation (SkyPower) - Sheet 3 of 6
Boom Electrical Installation (SkyPower) - Sheet 4 of 6
Boom Electrical Installation (SkyPower) - Sheet 5 of 6
Boom Electrical Installation (SkyPower) - Sheet 6 of 6
Boom Electrical Installation (4000W Generator) - Sheet 1 of 5
Boom Electrical Installation (4000W Generator) - Sheet 2 of 5
Boom Electrical Installation (4000W Generator) - Sheet 3 of 5
Boom Electrical Installation (4000W Generator) - Sheet 4 of 5
Boom Electrical Installation (4000W Generator) - Sheet 5 of 5
Chassis & Turntable Electrical Installation (HRC) - Sheet 1 of 11
Chassis & Turntable Electrical Installation (HRC) - Sheet 2 of 11
Chassis & Turntable Electrical Installation (HRC) - Sheet 3 of 11
Chassis & Turntable Electrical Installation (HRC) - Sheet 4 of 11
Chassis & Turntable Electrical Installation (HRC) - Sheet 5 of 11
Chassis & Turntable Electrical Installation (HRC) - Sheet 6 of 11
Chassis & Turntable Electrical Installation (HRC) - Sheet 7 of 11
Chassis & Turntable Electrical Installation (HRC) - Sheet 8 of 11
Chassis & Turntable Electrical Installation (HRC) - Sheet 9 of 11
Chassis & Turntable Electrical Installation (HRC) - Sheet 10 of 11
Chassis & Turntable Electrical Installation (HRC) - Sheet 11 of 11
Chassis & Turntable Electrical Installation (CE) - Sheet 1 of 11
Chassis & Turntable Electrical Installation (CE) - Sheet 2 of 11
Chassis & Turntable Electrical Installation (CE) - Sheet 3 of 11
Chassis & Turntable Electrical Installation (CE) - Sheet 4 of 11
Chassis & Turntable Electrical Installation (CE) - Sheet 5 of 11
Chassis & Turntable Electrical Installation (CE) - Sheet 6 of 11
Chassis & Turntable Electrical Installation (CE) - Sheet 7 of 11
Chassis & Turntable Electrical Installation (CE) - Sheet 8 of 11
Chassis & Turntable Electrical Installation (CE) - Sheet 9 of 11
Chassis & Turntable Electrical Installation (CE) - Sheet 10 of 11
Chassis & Turntable Electrical Installation (CE) - Sheet 11 of 11
Chassis & Turntable Electrical Installation (LRC) - Sheet 1 of 10
Chassis & Turntable Electrical Installation (LRC) - Sheet 2 of 10
Chassis & Turntable Electrical Installation (LRC) - Sheet 3 of 10
Chassis & Turntable Electrical Installation (LRC) - Sheet 4 of 10
Chassis & Turntable Electrical Installation (LRC) - Sheet 5 of 10
Chassis & Turntable Electrical Installation (LRC) - Sheet 6 of 10
Chassis & Turntable Electrical Installation (LRC) - Sheet 7 of 10
Chassis & Turntable Electrical Installation (LRC) - Sheet 8 of 10
Chassis & Turntable Electrical Installation (LRC) - Sheet 9 of 10
Chassis & Turntable Electrical Installation (LRC) - Sheet 10 of 10
Chassis & Turntable Electrical Installation (LRC CE) - Sheet 1 of 11
Inside this manual
Real pages from this service manual (924 pages). Open the sample pages (PDF, 609 KB)
- Repair procedure, page 39: SECTION 1 - SPECIFICATIONS
- Diagram, page 739: SECTION 7 - BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS
- Specifications, page 879: SECTION 7 - BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS
- Color page, page 223: SECTION 4 - BOOM & PLATFORM
- Color page, page 702: SECTION 7 - BASIC ELECTRICAL INFORMATION & ELECTRICAL SCHEMATICS
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Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
Engine service manuals are sometimes sold separately, since certain machine models were offered with more than one engine option.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 924 pages
Quantity one is the manual described above.
Fast free USA shipping
Ships in 1 business day.
60-day returns
Free if the mistake is ours. A manual ordered in error must come back unopened in its shrink-wrap; you pay return shipping and a 20% restocking fee applies. Return policy
Binder not included
Manuals over about 300 pages may need a standard 3-ring binder, which you can buy locally to keep the pages organized for shop use.
Other editions and similar models
Questions about model, serial number, engine coverage or contents? Contact us before purchasing and we'll help confirm it's the right manual. Please verify the manual type, machine model, serial number range and engine coverage before purchasing: manuals ordered in error carry a 20% restocking fee (return policy).