JLG 2032ES, 2632ES Scissor Lift Parts Manual
356 pages · Publication 31215076
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What's inside
From the manual's own table of contents: 48 sections, 151 entries. See sample pages (PDF, 686 KB)
General49 topics
- SECTION 1 - FRAME
- FIGURE 1-1. STEERING INSTALLATION (MEXICO BUILT MACHINES)
- FIGURE 1-2. STEERING INSTALLATION (BELGIUM AND CHINA BUILT MACHINES)
- FIGURE 1-3. DRIVE HUB AND MODULE INSTALLATION
- FIGURE 1-4. DRIVE HUB AND MODULE INSTALLATION (BELGIUM BUILT MACHINES ONLY)
- FIGURE 1-5. DRIVE MOTOR/HUB ASSEMBLY
- FIGURE 1-6. HUB ASSEMBLY - REAR
- FIGURE 1-7. TIRE AND WHEEL ASSEMBLY
- FIGURE 1-8. POTHOLE PROTECTION INSTALLATION - NON-UL
- FIGURE 1-9. POTHOLE PROTECTION INSTALLATION - UL
- KOREA AND UL SPECS)
- KOREA SPECS)
- CSA, CE AND KOREA SPECS)
- FIGURE 1-13. BATTERY CHARGER INSTALLATION - DELTA-Q WITH LOCALLY SUPPLIED PLUG (AUSTRALIAN SPEC)
- (ANSI EXPORT AND KOREA SPECS)
- EXPORT AND KOREA SPECS)
- CSA SPECS)
- CHARGER (ANSI AND CSA SPECS)
- FIGURE 1-18. BATTERY CHARGER ASSEMBLY - EAGLE PERFORMANCE
- FIGURE 1-19. CHARGER (INVERTER) INSTALLATION (ANSI, ANSI EXPORT, CSA SPECS)
- FIGURE 1-20. BATTERY CHARGER INSTALLATION - GREEN POWER (CHINESE PLUG) (CHINESE SPECS)
- FIGURE 1-21. BATTERY CHARGER INSTALLATION - GREEN POWER (LOCALLY SUPPLIED PLUG) (KOREA SPECS)
- FIGURE 1-22. BATTERY CHARGER INSTALLATION - GREEN POWER (110V PLUG) (JAPANESE SPECS)
- FIGURE 1-23. BEACON (AMBER) LIGHT INSTALLATION (OPTIONAL)
- FIGURE 1-24. LADDER INSTALLATION - 2032ES
- FIGURE 1-25. LADDER INSTALLATION - 2632ES
- SECTION 2 - GROUND COMPONENTS
- FIGURE 2-1. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (CHINA BUILT MACHINES)
- FIGURE 2-2. GROUND CONTROL BOX/ALARM INSTALLATION - LSS (BELGIUM BUILT MACHINES)
- FIGURE 2-3. GROUND CONTROL BOX ASSEMBLY - LSS
- FIGURE 2-4. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-LOCKING COVERS)
- FIGURE 2-5. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (NON-UL LOCKING COVERS)
- FIGURE 2-6. BATTERIES INSTALLATION - AGM AND EVG TYPE - 225 AH RATING (UL LOCKING COVERS)
- FIGURE 2-7. BATTERIES INSTALLATION - AGM VISION AND EVG TYPE - 220 AH RATING (NON-LOCKING COVERS)
- FIGURE 2-9. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-LOCKING COVERS)
- FIGURE 2-10. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (NON-UL LOCKING COVERS)
- FIGURE 2-11. BATTERIES INSTALLATION - EV TYPE - 244 AH RATING (UL LOCKING COVERS)
- FIGURE 2-12. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-LOCKING COVERS)
- FIGURE 2-13. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (NON-UL LOCKING COVERS)
- FIGURE 2-14. BATTERIES INSTALLATION - GC TYPE - 225 AH RATING (UL LOCKING COVERS)
- FIGURE 2-15. BATTERIES INSTALLATION - 220 AH RATING WITHOUT BATTERIES (NON LOCKING COVERS)
- FIGURE 2-16. BATTERY TRAY ASSEMBLY - NON-UL
- FIGURE 2-17. BATTERY TRAY ASSEMBLY - UL
- FIGURE 2-18. BATTERY COVER ASSEMBLY - NON-LOCKING
- FIGURE 2-19. BATTERY COVER ASSEMBLY - LOCKING
- FIGURE 2-20. BRAKE DISCONNECT AND MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE INSTALLATION
- FIGURE 2-21. BRAKE CABLE INSTALLATION (OPTIONAL)
- SECTION 3 - SCISSORS ARMS
- MACHINES)
FIGURE 3-4. SCISSORS ARMS ASSEMBLY - 2032ES BIODEGRADEABLE HYDRAULIC OIL (CHINA BUILT MACHINES)
BUILT MACHINES)
MACHINES)
SECTION 4 - PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION - WITH INSIDE EXTENSION RAILS AND WITH LSS
FIGURE 4-2. PLATFORM INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND WITH LSS
FIGURE 4-3. PLATFORM AND EXTENSION ASSEMBLY - WITH INSIDE EXTENSION RAILS
FIGURE 4-4. PLATFORM AND EXTENSION ASSEMBLY - WITH OUTSIDE EXTENSION RAILS
FIGURE 4-5. LATCH ASSEMBLY - WITH INSIDE EXTENSION RAILS
FIGURE 4-6. LATCH ASSEMBLY - WITH INSIDE EXTENSION RAILS
FIGURE 4-7. LATCH ASSEMBLY - WITH OUTSIDE EXTENSION RAILS
FIGURE 4-8. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS AND SELF CLOSING GATE
FIGURE 4-9. RAILS INSTALLATION - WITH INSIDE EXTENSION RAILS, HANDLE AND SELF CLOSING GATE
FIGURE 4-10. RAILS INSTALLATION - WITH OUTSIDE EXTENSION RAILS AND SELF CLOSING GATE
FIGURE 4-11. RAIL KIT - WITH INSIDE EXTENSION RAILS AND SELF CLOSING GATE
FIGURE 4-12. RAIL KIT - WITH INSIDE EXTENSION RAILS, HANDLE AND SELF CLOSING GATE
FIGURE 4-13. RAIL KIT - WITH OUTSIDE EXTENSION RAILS AND SELF CLOSING GATE
FIGURE 4-14. PLATFORM CONSOLE ASSEMBLY
FIGURE 4-15. DRIVE/STEER CONTROLLER ASSEMBLY
FIGURE 4-16. PLATFORM CONSOLE HANGER INSTALLATION (OPTIONAL)
FIGURE 4-17. WORKSTATION WITHOUT DC CONVERTER INSTALLATION - 2032ES/2632ES
FIGURE 4-18. ELECTRICIAN'S TREE INSTALLATION
FIGURE 4-19. LOW HEIGHT DRIVE CUTOUT - 2032ES (JAPANESE SPECS ONLY)
Show all 49 sections
FIGURE 4-20. LOW HEIGHT DRIVE CUTOUT - 2632ES (JAPANESE SPECS ONLY)
FIGURE 4-25. OVERHEAD SWITCH KIT (FRONT/REAR)
FIGURE 4-26. PANEL INSTALLATION (ANSI, ANSI EXPORT, CSA AND KOREA SPECS)
FIGURE 4-27. PANEL INSTALLATION (AUSTRALIAN, CE, CHINA AND JAPANESES SPECS)
FIGURE 4-28. PIPE RACKS INSTALLATION (FACTORY INSTALLED)
FIGURE 4-29. PIPE RACK INSTALLATION (FACTORY INSTALLED)
FIGURE 4-30. QUIK WELDER INSTALLATION (2032ES)
FIGURE 4-31. QUIK WELDER INSTALLATION (2632ES)
FIGURE 4-32. QUIK WELDER READY INSTALLATION (2032ES)
FIGURE 4-33. QUIK WELDER READY INSTALLATION (2632ES)
SECTION 5 - CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY - 2032ES WITH STANDARD HYDRAULIC OIL (SH-PAC)
FIGURE 5-2. LIFT CYLINDER ASSEMBLY - 2032ES WITH BIODEGRADEABLE HYDRAULIC OIL (SH-PAC)
FIGURE 5-3. LIFT CYLINDER ASSEMBLY - 2632ES WITH STANDARD HYDRAULIC OIL (SH-PAC)
FIGURE 5-4. LIFT CYLINDER ASSEMBLY - 2632ES WITH BIODEGRADEABLE HYDRAULIC OIL (SERTA)
FIGURE 5-5. LIFT CYLINDER ASSEMBLY - 2632ES WITH BIODEGRADEABLE HYDRAULIC OIL (SH-PAC)
FIGURE 5-6. STEER CYLINDER ASSEMBLY (SERTA)
FIGURE 5-7. STEER CYLINDER ASSEMBLY (SH-PAC)
SECTION 6 - HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM LIST54 topics
- SECTION 7 - ELECTRICAL
- FIGURE 7-1. AC BOX AT PLATFORM INSTALLATION - 110V GFI
- FIGURE 7-2. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 SIDE GRD (ANSI EXPORT AND KOREA SPECS)
- FIGURE 7-3. AC BOX AT PLATFORM INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)
- FIGURE 7-4. AC BOX AT PLATFORM INSTALLATION - 220V IEC BLUE (CE SPEC ONLY)
- FIGURE 7-5. AC BOX AT PLATFORM INSTALLATION - 220V AFSINT107 (CE SPEC ONLY)
- SPECS)
- FIGURE 7-7. AC BOX AT PLATFORM INSTALLATION - 220V CEE7 POST GRD (CE SPEC ONLY)
- FIGURE 7-8. AC BOX AT PLATFORM INSTALLATION - 220V (ANSI EXPORT, CHINA AND KOREA SPECS)
- FIGURE 7-9. BATTERY CABLE KIT
- FIGURE 7-10. BRAKE DISCONNECT HARNESS
- FIGURE 7-11. BREAKER BOX KIT WITH TWO BREAKERS (CE SPEC ONLY)
- FIGURE 7-12. BREAKER BOX KIT WITH THREE BREAKERS
- FIGURE 7-13. CABLES INSTALLATION - 2032ES (ANSI AND CSA SPECS) (CHINA BUILT MACHINES)
- BUILT MACHINES)
- MEXICO BUILT MACHINES)
- FIGURE 7-17. CHARGER CORD PLUG INSTALLATION - 110V IEC YELLOW (CE SPEC ONLY)
- FIGURE 7-18. CHARGER CORD PLUG INSTALLATION - 220V IEC BLUE (CE SPEC)
- FIGURE 7-19. CHARGER CORD PLUG INSTALLATION - 220V AFSINT 107 (CE SPEC)
- FIGURE 7-21. CHARGER CORD PLUG INSTALLATION - 220V POST GROUND (CE SPEC)
- FIGURE 7-22. CHARGER CORD PLUG INSTALLATION (KOREA SPEC)
- FIGURE 7-23. CHARGER HARNESS TO CHASSIS HARNESS
- FIGURE 7-24. CHARGER HARNESS TO BATTERY
- FIGURE 7-25. CHASSIS HARNESS
- FIGURE 7-26. CYLINDER HARNESS
- FIGURE 7-27. DRIVE CABLE ASSEMBLY
- FIGURE 7-28. DRIVE FIELD CONNECTION HARNESS
- FIGURE 7-29. ES HARNESS (CAN SPLICE)
- FIGURE 7-30. GROUND CONTROL BOX HARNESS
- FIGURE 7-31. GROUND TO PLATFORM HARNESS - 2032ES (ANSI AND CSA SPECS) (CHINA BUILT MACHINES
- AND CHINA BUILT MACHINES)
- CHINA AND MEXICO BUILT MACHINES)
- FIGURE 7-35. LOAD SENSE HARNESS
- FIGURE 7-36. MDI (MULTIFUNCTION DIGITAL INDICATOR) HARNESS
- FIGURE 7-37. PLATFORM BOX HARNESS
- FIGURE 7-38. PLATFORM CABLE ASSEMBLY
- FIGURE 7-39. PUMP POWER CABLE ASSEMBLY
- FIGURE 7-40. RECEPTACLE BOX KIT - 110V GFI
- FIGURE 7-41. RECEPTACLE BOX KIT - 110V IEC YELLOW (CE SPEC)
- FIGURE 7-42. RECEPTACLE BOX KIT - 220V IEC BLUE (CE SPEC)
- FIGURE 7-43. RECEPTACLE BOX KIT - 220V AFSINT 107 (CE SPEC)
- FIGURE 7-44. RECEPTACLE BOX KIT - 220V CEE7 SIDE GROUND (ANSI EXPORT AND KOREA SPECS)
- FIGURE 7-45. RECEPTACLE BOX KIT - 220V CEE7 POST GROUND (CE SPEC)
- SECTION 8 - DECALS
- FIGURE 8-1. DECAL INSTALLATION - ANSI SPEC (ENGLISH)
- FIGURE 8-2. DECAL INSTALLATION - AUSTRALIAN SPEC (ENGLISH)
- FIGURE 8-3. DECAL INSTALLATION - BRAZIL SPEC (PORTUGUESE/SPANISH)
- FIGURE 8-4. DECAL INSTALLATION - CE SPEC (ENGLISH)
- FIGURE 8-5. DECAL INSTALLATION - CHINA SPEC (GB)
- FIGURE 8-6. DECAL INSTALLATION - CHINESE SPEC (CHINESE/ENGLISH)
- FIGURE 8-7. DECAL INSTALLATION - CSA SPEC (ENGLISH/FRENCH)
- FIGURE 8-8. DECAL INSTALLATION - KOREAN SPEC (KOREAN/ENGLISH)
- FIGURE 8-9. DECAL INSTALLATION - LATIN AMERICAN SPEC (ENGLISH/SPANISH)
- FIGURE 8-10. DECAL INSTALLATION - OPTIONS
SECTION 9 - RECOMMENDED SERVICE PARTS STOCK
FIGURE 9-1. RECOMMENDED SERVICE PARTS STOCK
SECTION 10 - SPECIAL OPTIONS
FIGURE 10-1. SPECIAL OPTIONS
PART NUMBER INDEX
Inside this manual
Real pages from this parts manual (356 pages). Open the sample pages (PDF, 685 KB)
- Parts illustration, page 22: SECTION 1 - FRAME
- Parts illustration, page 212: SECTION 5 - CYLINDER
- Parts illustration, page 337: SECTION 8 - DECALS
Other manuals for this machine
Save 10% on 2 manuals, 15% on 3 or more. Other manuals for the 2032ES, 2632ES are listed below. Editions cover different serial number ranges: check the serial coverage and tick only the ones that match your machine.
This manual: Parts Manual 31215076$69.91
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This is a parts manual
Here's how it compares to the other manual types.
Service manual
Factory repair procedures and technical information such as specifications, troubleshooting, and wiring and hydraulic diagrams, for the models and systems the manual covers. See What's inside for its topics.
Operator's manual
Safe operation, controls, maintenance schedules, lubrication points, inspections, and basic checks. Repair procedures are in the service manual.
This manual
Parts manual
Illustrated diagrams with factory part numbers for identifying components and ordering parts. Repair procedures are in the service manual.
What it's used for
Factory manual for in-house farm and construction shop use. Straightforward, complete, and easy to follow. It contains the OEM information dealership service departments and parts counters use to diagnose problems, identify components, and perform maintenance or repairs correctly.
Service shops and owner/operators who repair their own equipment
Identifying correct parts and seeing how assemblies come apart and go back together
Keeping equipment running with less downtime
Factory manual, 356 pages
Quantity one is the manual described above.
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